Jump to content

Leaderboard

Popular Content

Showing content with the highest reputation since 05/30/2026 in all areas

  1. Greetings troopers, We inch forward! We have now raised just over 57% of our years funding. If you have found this forum useful and can spare even $1 it would help move us closer to our funding goal!
    3 points
  2. In my efforts to hit arbitrary deadlines and a burnout from school work I decided to spend a couple hours on the TK. Helmet is nearing its final tweaks and hopefully can show it off soon but wanted to show where armour is at. Its missing a few details but all the main forms are complete. Let me know what you think!
    3 points
  3. I decided to add a few more pictures so you can see the size difference between the 102% and 107%. 102% is about 5mm bigger than 100% would have been, so hardly noticeable. Please forgive the pictures. Its hard to do with the helmet in pieces and with only one functioning arm.
    3 points
  4. I got the word from my GML that my costume was approved today! Is this the longest WIP between start and approval in FISD history? I started the journey in February 2009 and was approved today. Over 17 years. Since my last post I’ve been making all the changes @gmrhodes13 (Glen) suggested. Little by little getting more accurate. I doubt I’ll ever make it to centurion or anything above basic approval, but I’m absolutely happy and grateful for all the help I’ve received here at the FISD on this costume over the (MANY) years. Thanks everyone for the help in getting this costume approved. While I have other costumes (I’m the ROTJ Vader in the CRL pics), stormtroopers have always been my favorite costume ever since I was little watching A New Hope for the first time in May of 1977. I never call a costume “finished”. There is always room for improvement. I am so happy to finally get to call myself TK-38421 and join the ranks of TK’s all around the world. Time to get back to work. Approval is only one point in the quest for accuracy. :)
    2 points
  5. I have no plans to make a R1TK but I love this build thread. The very definition of "well that escalated..." :)
    2 points
  6. I can attest. This looks amazing in person. A fine job! You are way more patient than I am!
    2 points
  7. Welcome Yonatan, This hobby is expensive when you get it right, even worse if you get it wrong so the advice above is very important. This group is founded on research and 1000's of members putting in time searching, questioning and learning from each other. Take that experience and leverage it as much as possible. We are here to help in every way we can and get you to the finish line.
    2 points
  8. I was thinking I was pretty close to the painting stage, so I went ahead and sanded all the ABS parts to get rid of the gloss and get a nice consistent surface. I did a pass with 120 grit, then 220 grit, then washed them. However, after trying on upper body again, I really think I will need to shorten the biceps because I feel like the kid from The Christmas Story who can't put his arms down: I am thinking that if I were to shorten the biceps from the top, they'll still hit the chest but not as badly. The thickness of the 3D print vs a vacuumformed chest is a big disadvantage here. In order to test out my theory, I made a bicep piece out of paper and trimmed it shorter: Taking a look at other builds, it doesn't seem to look ridiculous. When I was looking at my bicep pieces, I also saw the clip sits high compared to other people's builds, so I think I should be able to trim from the bottom as well, which should allow me to drop the entire bicep lower, and make it so I don't have to trim as much from the top. I like having the biceps high because it gives me a lot more arm mobility but this might be an area I'll just need to compromise. I've marked in tape where I think I'll trim. (The upper trim is at the top of the tape): As is the way of things, when I was pulling the back armor off, it split at the middle seam: I realized I'd only glued that seam, though, so I went ahead and 'welded' the entire seam together with a soldering iron, as well as backed it with a thick piece of ABS. I welded from both the inside and outside so that will make finishing a bit of a pain, but probably good that I reinforced the seam as the back armor gets a ton of flex when I put it on and take it off. Edited to add a photo of the welded back piece. Obviously it will take a lot more work to hide the seam:
    2 points
  9. Welcome to the FISD, start by reading and asking questions. Mistakes can be expensive and are usually easily avoided with a couple of question.
    2 points
  10. BONUS: electroprod - good for troops where blasters aren't allowed, but big sticks are acceptable :) All 3D-printed parts over a PVC pipe core. I debuted the electroprod after flying to MegaCon: packed all of the pieces into a checked bag, then made a trip to Home Depot after we landed to buy a piece of PVC. Just take a pipe cutter tool with you on the trip, and voila!
    2 points
  11. CRL (2025): https://crls.501st.com/fisd/captain-cardinal CRL thread (2025): https://www.whitearmor.net/forum/topic/57907-captain-cardinal-crl-2025 First step: lots of research and note-taking! Part 1: What did *not* work This project was a labor of love. I started with a used Jim Trippon V1 kit that was made of a flexible fiberglass cast. It had been painted up like Cardinal by heartstopper85, but he also bought it used from someone else, so it had years of use and plenty of wear and tear. After many, many hours of sanding off the many, many layers of paint, I started building it back up with lots of primer and bondo. But as I was progressing through my layers of sandable primer, red primer, and then red gloss, the new paint was frequently cracking. I spent some time trying to stiffen the fiberglass pieces by reinforcing with Epsilon Pro. This was not successful. After a few rounds and attempts, I decided to give up on those pieces with cracking paint and replace them with 3D-printed parts. …this evolved into replacing almost the entire Jim fiberglass kit with a new 3D printed kit. Sanding the original parts: Repair attempts: It became a TON of work, but it was the best choice for longevity and shininess of the armor, plus better sizing for my proportions (these armor kits are just not intended for 5’3” female stormtroopers). Part 2: What *did* work Files printed: FOTK files from https://www.etsy.com/shop/Die3DSchmiede Printed in black PETG New hotness: Paints and clear coat used: Upol Expert Sandable Filler Primer (AutoZone) Transtar 2in1 Primer: Red Oxide 4623 (JB Tools) Dupli-Color Perfect Match Cardinal Red (AutoZone) USC SprayMax 2K Glamour High Gloss (Amazon) The chest and back were printed in multiple pieces (due to print volume size), so I needed to first weld them together. The process I used: Clean printed surfaces with IPA so that the tape will stick Tape the two pieces together (painter’s tape is fine) Weld with stapler: heat, insert, and then twist Clip off the leads after everything has cooled Reinforce the back of the armor with Epsilon Pro Sand the front to knock down the edges at the seam Use poly filler to fill in the front seam Reused parts from the previous kit: Abdomen section Spats - two sets: KB (the lighter ones) and Dino (the heavier ones) Boots: Gio boots (KeepTrooping also sells them) Cape from Geeky Pink: https://www.facebook.com/GeekyPinksPhantasticGaskets/ Gaskets from Geeky Pink: https://www.facebook.com/GeekyPinksPhantasticGaskets/ Gloves from: ? (originally white and had been painted as red before I got them) New things: Newly printed and painted: helmet, chest plate, back/yoke, thermal detonator, shoulder bells, biceps, forearms, handplates, codpiece, posterior armor, thighs, knee plates, shins, Neck seal handmade by @royal.blue.retta 1 year later of printing, sanding, and painting... and ta-da - a new CRL! Next on my list: Printing and resizing a few armor pieces (you learn a lot from the first 5 troops) My friend Megan combined the 3D Schmiede front and back thigh files into a single STL for printing. This made it SO much easier to finish the parts cleanly, because I didn’t have to deal with heat-shaping the front and back edges for perfect alignment, which introduced bubbling that was difficult to smooth out. The front and back edges are also not a perfect match, so it took hours of finangling to get the seam even. With the combined file, it was a piece of cake! Adding an F11D Heavy blaster to the CRL
    2 points
  12. Have been knocking off items from my TODO list. First I decided to add straps and buckles to the gaskets to keep the biceps in place: They work well to keep the biceps up and not hitting the forearms: It did remind me, though, that when my biceps are in place, I can't put my arms fully down because they hit the sides of the chest. I think if I cut the inside of the biceps lower I could make it slightly better, but it's hard to say unless I actually do it, and then if I change my mind it would certainly be a pain to fix. Since the biceps now pull a bit at the shoulders of the gaskets, I added a higher chest strap to keep things in place: The next project was to add elastic to the bottoms of my knee gaskets, attached to (cut up) ankle sleeves in order to keep the knee gaskets from riding up. It actually works decently well, so I was happy my idea worked out. I don't think I'll be able to 100% keep the knee gaskets from bunching up but it's a lot better. As a reminder, this is necessary in my build because my calves are glued shut, and I need to slip my feet into the calf armor/boots. You'll also noticed that I decided to rotate the knee gaskets by 90 degrees so the seam is on the inside of my knee. I found that having it on the back of my knees really made the bunching worse. This means I had to remove and reposition the knee armor velcro as well.
    2 points
  13. Hello and welcome, I would stay off Etsy. Finding a costume comes with a lot of research, these threads will help you on your way You can also take a look at others builds, great to see how things are put together https://www.whitearmor.net/forum/forum/31-costuming-and-builds-original-trilogy-and-anthology501st-approved/
    2 points
  14. Thanks to some help from @Sayless I can now post pictures. As mentioned before, I started with 102% on @TKModder421's modified Niko files. After trying a few test cuts I thought that would work but I learned my mistake was not taking into account the flange where the dome and the back meet. With my head pressed up against that flange my glasses still rub the lenses and would have put holes in them. I looked into options to help me put the helmet on better because I couldn't even get it on without my glasses off. I'm blind as a bat without them so I needed to change things. I reprinted at 107% which may have been a little more than I needed but at only about 15 millimeters taller, wider, and longer than 102% it was hardly noticeable visually. And now I have room for padding in the back and my glasses clear when I put the helmet on and wear it. Below are some pictures I've taken of my progress so far. My printer is 256 by 256 and I'm new to it so in my first attempt at printing the helmet I cut the back right down the middle. This made the most sense to me but I learned that ABS warps when there's not a lot of structure so after 4 attempts I gave up and changed my plan. The first photo shows where I cut it the next time and how I used a piece of one of the failed prints as a backer for strength (picture 2). This worked pretty well because the majority of the seam would be hidden by the ear. Because I'm using ABS and I'm bonding things together with acetone I think the joint would have been pretty strong without the backer but I used it for Peace of Mind. That worked out well other than being too small. I resized the files and used the measuring tool in my slicer to figure out which percentage would work well with what I had learned and the 107% looked like it would so I did a test cut. That fit pretty well so I went ahead and printed the bulk of the helmet. I haven't printed the chin yet but I think I'll be able to get this one on even with my glasses on. But if I run in to the same issue I had with the 102% I'll go back to my original idea of using magnets to hold the chin on. Putting the face and back together I can set this on now and not have my head touching the back and still have room for my glasses. I think I'm happy with it. You can see the 102% and the 107% side by side in picture 3. Because the back wouldn't fit still I knew I needed to cut it. I rotated it and decided that cutting off multiple small pieces to bond back on would be better than trying to line up two larger pieces. I also ended up needing to cut a little bit off of the face. Pictures 4&5 show the small pieces I clipped off. By cliping small pieces the larger pieces kept their shape and didn't warp so the small ones fit up perfectly. The acetone bonding should be simple and the majority of these seams will be hidden behind the ears too. The last picture shows some damage to the vent on one side of the face. I had a layer shift that was in the worst possible spot. I'm going to try and fix it with the file but I might end up reprinting this piece. I have to do some maintenance on my printer first. As mentioned above, I'm new to 3D printing, this printer is new and has 400 hours on it now, and is due for some maintenance. So far I'm happy with the progress. I was afraid the 107% helmet would look clownishly large but side by side to the smaller one and looking at myself in the mirror I think it will be just fine. Once its all bonded together I will post a picture for your opinions.
    2 points
  15. All donations are welcome, if you feel we've helped you and would like to help out then please go ahead!
    1 point
  16. Thank you! For the modeling side of things, I’m absolutely using Centurion/Level 3 as the benchmark. If I’m going to spend the time modeling parts, I figure I might as well aim for the highest level of accuracy I can reasonably achieve. In the meantime, I’m still utilizing a good amount of Mr. Paul’s files for areas I haven’t tackled myself yet, and given the quality of those pieces, I don’t think Centurion is an unrealistic goal at all. Originally, my personal sights were set on basic approval, followed by Expert Infantry down the road. But the deeper I’ve gotten into the references, and with the help of several phenomenal members of the community providing reference photos and feedback, I honestly don’t see a reason not to aim for Centurion from the start. I’ve already ordered all of my soft parts from KeepTrooping (flight suit, boots, gloves, and neck seal), and my E-11 is fully printed and just waiting for assembly and paint, so a lot of the major boxes are already "checked". Similar to what Paul accomplished with the Shoretrooper, my goal is to hopefully create the most accurate 3D-printed Non-Saga/Rogue One TK that I can. Those are some incredibly big shoes to fill, but I think it’s a worthwhile goal—and even if I fall short, the armor will be significantly better than where I started five months ago. At a bare minimum, I feel very confident about reaching Expert Infantry. Centurion is the real target, though, and if all goes according to plan, I’d love to be one of the relatively small number of members who have achieved it with this particular armor variant. Schedule permitting, I’m hoping to submit for Legion approval as late as mid September. We’ll see how many side quests I create for myself between now and then...
    1 point
  17. That’s looking great, keep it up. I understand the balance between work, life, and modeling, but I think you’re making great progress. I know you mentioned basic approval on there, but are you planning on making this armor reach level 2 or level 3 accuracy? Keep it up.
    1 point
  18. Good question! From my last update, I actually ended up completely scrapping the original chest bridges/side wings and remodeling them from the ground up. I’m much happier with where these landed in the long run: As for what’s next, my primary focus right now is the thighs. That’s the biggest piece standing between me and getting my own armor to a point where I can pursue basic approval, so it’s been getting the majority of my attention over the last week and a half. I haven’t modeled the rear cover strip yet, but I wrapped up the front strip last night. Once the rear is finished, I’ll move on to determining exactly how the parts should be split and assembled. The goal is for the front cover strip to function as the overlap piece for the lap joint. While not entirely screen accurate, I also plan to incorporate slots for magnets to aid with alignment during assembly and wear. The rear will follow a similar approach to what we see on screen, with the excess material wrapping behind the rear cover strip and securing with Velcro or a similar fastening method. There’s also strong evidence to suggest the lower trim strip was originally manufactured as a separate component, but very little evidence that it was intended to be removable. For my own sanity—and because I eventually have to wear this thing—I plan to attach that section with magnets as well to simplify alignment and dressing. Current roadmap looks something like this: Finish thigh assembly and rear cover strip Design lower right thigh ammo boxes (and mounting system) Cod armor Posterior armor Shoulder straps 90% complete, but need to tweak them for mounting options Potentially revisit the belt/ammo boxes BigJasoni has some awesome free files available, but I want to address some of the assembly of them Long-term, I also want to revisit the arms, abdomen, and shins. I already have files that work extremely well for those areas, but I have some ideas for improving printability and wearability that will likely become their own separate project down the road. Overall, I feel like things are progressing pretty well. The next couple of weeks are going to be a bit hectic between work and life, so my modeling time is about to take a hit, but I think I’m finally at the point where I can see the finish line—at least for this first round of armor!
    1 point
  19. What part are you going to be working on next? Just wondering if you have a plan or agenda on what's next. I have zero modeling skills but if there's any way I can help out I'd love to, I think this a great project and I can't wait to see the progress.
    1 point
  20. I started printing in PETG and the prints are coming out okay, I'm planning on printing the details and small parts in PLA to keep some of the detail, but since I'm sanding over them and filling them it might look the same regardless. I might make a YouTube video on the whole process but for now I'm just focusing on finishing the printing section. Thankfully my printer is just big enough to print everything without struggle and I'm done with all my current orders.
    1 point
  21. This is my biggest concern, if I'm going to have the patience to finish mine.
    1 point
  22. You're quite welcome, and well deserved. JB or Devcon (what I used). Most are quite similar and will definately help with the support. In some areas (with the highest amount of stress) an inner coverstrip with plastic welder might also be a good idea.
    1 point
  23. In this photo the biceps aren't strapped at all so they're sitting pretty low. And actually last night I went ahead and trimmed one of the biceps 😅. It was slightly impulsive so hopefully they're not too short haha
    1 point
  24. Wow, outstanding work with the mods Sha Sha. Ingenuity at its finest. A little helpful hint. Every seam, including those you had to create to accommodate for sizing, will stress and flex, especially when installing and removing the armor. Naturally this will have an adverse effect on your paint job. Cracking seams/paint is a very big issue with this armor. May I suggest you follow up the non factory seams with plastic welder, at least on the inside of the armor. Its strong, somewhat flexible and it's sandable. I love seeing all your hard work and dedication. It reminds me of Diana's TK. Keep up the great work.
    1 point
  25. This is an awesome photo, great work. Regardless of lore or not, that prod looks very cool too.
    1 point
  26. Seems the Etsy is dead, but found their Cults. Thank you!
    1 point
  27. https://www.amazon.com/gp/product/B07NDVCKG4/ref=ppx_yo_dt_b_asin_title_o07_s00?ie=UTF8&th=1 Ordered this neck trim and it fit PERFECTLY (thank you for showing me that gmrhodes). Gonna start working on the chest and back soon. Additionally, I ordered a Rogue One style orange pauldron (I love pauldrons) so I will update with photos when it arrives.
    1 point
  28. 1 point
  29. You may not get a response as James has not been on the forum since January 2025. You can find the template and references here A very nice build here And here Lots of files out there, try a Google search https://www.google.com/search?q=t-21+blaster+stl&sca_esv=91d57c56ebe7dce1&sxsrf=ANbL-n6us9THuVJUBmu4po3_x9upnLST1Q%3A1780264719479&source=hp&ei=D68catSNG4_bseMPyZjvwQE&iflsig=AFdpzrgAAAAAahy9H_I3WYg7j2QzdUDqRVAOo2Lq5cy5&ved=0ahUKEwiU0dXxwuSUAxWPbWwGHUnMOxgQ4dUDCCc&uact=5&oq=t-21+blaster+stl&gs_lp=Egdnd3Mtd2l6IhB0LTIxIGJsYXN0ZXIgc3RsMgYQABgWGB4yBRAAGO8FMggQABiABBiiBDIIEAAYgAQYogRIwiBQAFikHXAAeACQAQCYAdMBoAHYF6oBBjAuMTQuMrgBA8gBAPgBAZgCEKACjxjCAgQQIxgnwgILEAAYgAQYkQIYigXCAgoQABiABBhDGIoFwgILEAAYgAQYsQMYgwHCAhEQLhiABBixAxjRAxiDARjHAcICCxAuGIAEGNEDGMcBwgIQEC4YgAQY0QMYQxjHARiKBcICChAuGIAEGEMYigXCAgoQABiABBgUGIcCwgIFEAAYgATCAggQABgWGAoYHpgDAJIHBjAuMTMuM6AH33GyBwYwLjEzLjO4B48YwgcGMC4xMy4zyAclgAgA&sclient=gws-wiz https://www.printables.com/model/23594-sw-blastech-t21
    1 point
  30. Helmet Update After careful observations I was able to just see several inaccuracies after the other that I could not just fix with sculpting tools proportional editing tools and boolean modifiers I have just determined it was best to ditch Nico's helmet and just create my own. I need that control of topology at its most privative form so that i am able to control how sharp or smooth an edge is also be able to control the tangent of a curved surface without affecting any straight lines. After all that I have landed on something like this... I am still not done, I still have to add some thickness to it and I'm hoping to make it a little thicker to make it a little more durable just slightly. I really wanted all the organic curves especially on the chin caved in holes where the mics go, it is what I find aesthetically pleasing and its organic/hand sculpted nature is paramount to giving slight asymmetric shape to the chin piece. The biggest thing going into this that I wanted to fix was the cheek, on nico's it was to far inset inward.
    1 point
  31. 1 point
  32. Hello fellow troopers! I'm joined the 501st in 2023 as an imperial Security Officer an go further with a spot on Imperial Staff Officer Costume. Secretly, however, I have always admired how cool a Stormtrooper armor looks and how much joy it brings to fans; so, I decided to follow this path as well. That was more than six months ago, and now I can say: I'm thrilled to share that I've just received my approval for an ANH Stunt build, featuring an MFX armor set and an RS Prop Masters helmet, a combination I'm genuinely proud of. May the Empire stand!
    1 point
  33. Hello fellow troopers! I'm thrilled to share that I've just received my approval for an ANH Stunt build, featuring an MFX armor set and an RS Prop Masters helmet, a combination I'm genuinely proud of. The armor itself came to me secondhand and in rather rough shape, so the entire build was essentially a full restoration from the ground up, including a complete re-strapping. It's been a rewarding challenge. The blaster is a 3D-printed replica, and the boots are dyed Chelsea boots that turned out surprisingly well. This is actually my third costume overall, but my first armor build -and I have to say, the experience of trooping as a Stormtrooper is something else entirely compared to my previous outings as an Imperial Staff Officer. There's a very different energy to it. Before the final approval, I took the armor out for a full test-wear to make sure I could realistically handle 5–6 hours in it. Let's just say - you all know exactly what I mean when I say it's demanding. But the moment you're in full kit and catch your reflection, every bit of discomfort becomes an afterthought. The joy of wearing it simply outweighs everything else.Looking forward to trooping with my Garrison members soon. May the Empire stand! That was the starting point and how it turned out 1/2 year later First time test fit all parts holding together with white duct tape the worst moment, I glued one coverstrip The wrong way around with super glue and tried to get it off again... Pre Approved "test troop" as non registered trooper... You can find pre approval pictures an details here:
    1 point
  34. Congratulations. Well done
    1 point
  35. File Name: Galaxy's Edge Control Panel V1 Designer: Retro Realistic Hobbies Last Update: 30/05/2026 File: https://www.printables.com/model/284636-star-wars-galaxys-edge-control-panel-v1 Description: Star Wars Galaxy's Edge Panel Version 1 This a basic "Free Version". The Full Multi-Part Version is linked here https://retrorhobbies.etsy.com/au/listing/4300471806/star-wars-galaxys-edge-control-panel-v1 Retro Realistic Hobbies YouTube Channel https://www.youtube.com/@retrorealistichobbies Images:
    1 point
  36. Congratulations trooper and welcome to the ranks
    1 point
  37. Congratulations once again trooper, great to see you out and about. Over time you will get used the donning on the armor and find more comfortable ways to stand and move around. We have an award system for trooping which you may wish to be part off, you get a nifty badge on your forum profile when you hit specific milestones. Start your troop log here You can also request a letters of commendation Looking forward to seeing you out and about soon
    1 point
  38. Thank you! I signed up for Flickr and I will see how it goes. Thanks! I am glad you found my build thread. I am excited to use the kit I ordered from you. It should arrive tomorrow!
    1 point
  39. @Tall_Trooper this last one is for you
    1 point
  40. Moderation Action : This post has been moved to a more appropriate section for armor / repair discussion. Have fun and good luck.
    1 point
  41. With more items ticked off, I decided to do another suit up today. These are stills from a video so the image quality isn't amazing, and I dressed myself so there are a number of dressing issues, but I'm happy with how everything is coming together. Still TODO from from the fitting/assembly/strapping point of view: - I still need a way to keep the biceps up. I've been considering various methods such as strapping them to the shoulder bells (the same thing I did with my OTTK), or possibly adding some kind of strap with a snap or buckle to attach them to the shoulder gaskets. - There is also nothing keeping the spats in place on the shin, so I'll add some Velcro. - I have an idea to attach elastic to ankle sleeves, and attach them to the bottom of the knee gaskets in order to keep them from riding/bunching up. This is particularly necessary since my shin armor is fixed and I have to slip my legs/feet in vs closing the armor around my shins. - The inside point of the shin armor really digs into the inside of my knee (the top of my tibia) so I am planning on cutting them down some. Looking at the Anovos/Denuo Novo armor, the inside point is quite a bit shorter than the outside so I'm assuming this is fine. - Finally, one danger of taking 8 years to build a set of hard armor is accounting for body size changes. I have been lifting weights consistently for the last 6 years, so my arms and legs are bigger than they were when I first started this project. I already made the biceps slightly bigger, and I am considering doing the same for the thighs. After all the strapping and fitting it will be endless sanding and painting, but I do feel like the end is in sight!
    1 point
  42. I connected mine to my inner suspension harness. Very similar to how the movie armor was done. Though this option is obviously not required.
    1 point
  43. Hi folks! I've had lots of people ask about various details regarding how I did my helmet interior. So, I thought it may be wise to just summarize it all so others may learn things or try to replicate some/all aspects of what I did. My goal was to have all my electronics systems embedded inside my helmet, with individually switchable systems, whilst all being very clean and hidden along with a blacked out look. No problem right? For reference, this is what the interior looks like. Note that inside there I have 3 battery banks, four fans, a powered condensed microphone, the iComm unit and an Aker amplifier, all attached to a switchbox: Ok so I quickly found out that it would take quite a wall of text to summarize how to do this build, so I decided to throw a video together to summarize it all instead! https://youtu.be/eYeUpAHOSHM The basic gist is this: 1) Black out your bucket as you desire, I used 1/4" thick neoprene to line it. 2) Create a junction box by leveraging your hovi bolts onto a custom backplate which your switch box also get screwed into. 3) Refine your project box so it has the right size and number of switches for your application (I have 3 subsystems, others may have more or less). 4) For every one of your systems make a custom harness where the electronics run through your switch to its power source, ensure that the switch is the only mechanism to turn it on (so if the electronics had their own switch keep it stuck in the on position and let the switch you use at the project box be the one that controls it). 5) Using high quality velcro, mount all your electronics up at the top, and/or your fans at the bottom. 6) Route all of your wires that need to run from your electronics down to the switchbox in a clean loop, and everything else tied down neatly at the top. Use tubing to wrap the wiring with the least amount of wire and tubing required. 7) Add velcro to the bottoms of your electronics at top and add black padding to hide it all and make a comfortable fit. 8) Use any extra helmet padding as necessary to ensure you have a solid and snug fit. 9) Optional step: You may want to do this at the start but have your eye lenses done up in a manner that will work well with the clean look of your interior (see my other howto to check out how I did mine). Here are some helpful detail shots that highlight some of what I was referring to within the video. One shows all the bare electronics before any lining or hiding was performed at the top. Another shows a detail of the swicthbox at the bottom to show how the hovi bolts and the project switch box mount into the backplate. Here are some links to the more unique or non common materials I used: Project box: https://www.amazon.com/gp/product/B0002BBQNM Flip switches: https://www.amazon.com/gp/product/B001JT7D0G Neoprene lining: https://www.amazon.com/gp/product/B00488DB10 Helmet padding: https://www.amazon.com/gp/product/B00A4TNQ8A 12V fans: https://www.amazon.com/gp/product/B015S5XFJE 12V battery box: https://www.amazon.com/gp/product/B00VE7HBMS All right folks, enjoy and I hope this helps you with your own helmet builds. Post any questions or your own interiors!
    1 point
  44. I'm genuinely amazed you can fit all of that AND your head in there! That's a lot of stuff you've got in there. Very tidy.
    1 point
×
×
  • Create New...