I totally agree with you, this would be a huge undertaking. I was looking at the CRL for ANH Stunt. I know this would probably take forever, but having a picture for each bullet point would be great.
I did the math and we would need 161 pictures (not including the blaster). Haha, so my thought is that we can combine a couple into one visual (combine some of the helmet requirements into one) to shorten the amount we will need.
Another thing to note is that many of these diagrams will apply to more than one costume.
Crazy amount of work needed to be done, but I think if we set up a sort of tutorial/guide for making these (these will show what fonts to use, the size of fonts, the thickness of lines, exact colors to use, etc...) and set up a checklist of visuals that need to be completed. This way members who have photoshop skills could learn what to do and work on it. When they complete a visual they will turn it in and we would have someone look over it to make sure it meets that standards we set forth and either approve it for use or not.
I'm just spouting ideas out, not sure how feasible they are, but it's worth the thought.
Cheers!