A bit more progress.
Finished assembling the left forearm. It went a bit more smoothly than the right, but still had to do weird brackets. I'll likely need to add more, or I might use a bit of milliput to fill some of the seams and help hold things together.
With all arm pieces together, I tried the arms on with the shoulder gaskets. It was all right, but I think I'll need to take in the shoulder gasket a bit, because my bicep piece circumference is pretty small.
And a shoulder bell for good measure:
Moving along, I decided to go ahead and assemble the back and yoke. (Forgot to take many photos.) It actually wasn't as bad as people had made it out to be. I'll definitely have to do some heavy seam/gap filling, but overall it was relatively straightforward. I started by gluing the yoke to the connector piece, let that dry overnight, then glued everything to the back.
I know the chest/yoke/back is going to be one of the most challenging parts of the build because it is just *so* big. KB claims it's meant for average sized people, but it's really quite barrel chested.
The first thing I did is trim off a bunch of excess material from the...wings? I don't know what they're called:
Next up, a *lot* of heat bending with my trusty heat gun. My goal was to wrap the wings more tightly around me, and greatly reduce the width of the back and chest. As with my TK, I set the heat gun around 450F-500F and slowly heated up the areas I wanted to bend. When the ABS just starts to lose it's springiness, I'd turn off the heat gun. Incidentally, the KB kit is much thinner than my WTF original TK, so I had to be careful not to overheat.
Back before:
Back after:
No individual photos of the chest, but here's everything on me:
This whole build has been kind of a rollercoaster for me - I flip flop between feeling really encouraged and being totally convinced it's impossible to fit this kit to someone my size, especially with how tough my GML is. For now I'll soldier on.