Thanks for the hand guard info. There seem to be a lot of different sizes of guards. The ABS ones that came with my armor are quite big. The silicon ones I bought from JustJoseph are smaller. I guess I'll wait and see. I may have placed mine a little further back. Just a hair before the knuckles when you make a fist, so I don't have any overhang. I'll see how it looks when everything comes together. I can always move them if I have to.
Back to the forearms....
The first hot water bath definitely helped, but while gluing on the cover strips I noticed the two halves of the forearm actually don't fit together that well. I let the outer cover strip dry for 24 hours but as I started to remove the camps, I could see the cover strip start to lift. I put the clamp back on and gave it another TWO DAYS drying, then it held. I've come to the conclusion that there is a lot of "pressure" on the forearms for them to spring apart. The plastic is really being forced into shape by the cover strips. I decided on another hot water bath. I figured I could reshape the elbow area to make it better fit my arm and at the same time, maybe the hot water bath would "relax" the ABS a bit and relieve some of the pressure on the cover strips.
This time I was a lot less afraid about the hot water. For me, 45 seconds works fairly well. And I have the sink already filled with cold water to harden the ABS again. Success. Also, I read that someone had issues with a cover strip coming off in the hot water. That didn't happen to me, but the forearms had dried for many days before I submerged them.
The biceps were much easier....
And with that, the forearms and biceps are assembled. No strapping yet.
Mark