OK sorry for being late to the party. For some reason last night the pictures would not completely load no matter how many times I tried.
On to the armor. You already have an ANH EIB designation so the thread is a nice show off of your stunt. I feel ANH Hero and stunt will be separated eventually, but there will need to be more definitive distinctions made on the requirements first.
I feel your pain on getting armor to fit properly as I'm nothing close to screen accurate troopers (I'm 6'1.5" 215lbs). I think being a dual EIB folks are trying to point out the nuances trying to get your armor to the next level. Of course we always feel different when it's our armor being critiqued and tone rarely comes off correctly when typed vs spoken. Wise words once shared with me: Read everything on forums in a Homer Simpson voice because no one can get mad at Homer.
On to the review.
The helmet is fine as is after you add the stripe on the ear. For EIB requirements only the biggest issue I see is the back of the thighs. I read that you don't have shims, which is great, but there is something off about them. It could be the way they are assembled, or the way the halves are aligned. More pictures would be helpful to getting them dialed in.
Outside of EIB and taking your fitting up another notch. I'd tighten up the biceps or if they are snug at the top taper them towards the bottom. The armor bites can be eliminated by tightening up the forearms so they are form fitting because if they can't slide around they can't pinch with the bicep. You can also shorten your bicep strap a hair too if they continue. I just suffer through them and have black and blue bruises for a few days and chalk it up to the rigors trooping. Looking over your pics above, do you have straps from the inside of your bicep to the inside of the shoulder bell?