ANH helmets can vary a lot in how they're assembled as well as how they're pulled. Between three TE2s, an AP, and an RT mod, the one that had the most room was a TE2. And the one that had the least room was...a TE2. Perhaps the one you tried on just needed more neck cut out? W/o being there, who's to say. I'm having a hard time understanding how making an FX bucket be deployment ready be expensive or hard. At most what are you talking about - a new set of decals & some new hovis. Or am I missing something?