I attempted to fix this on the right thigh using a hot air gun, but it didn't do anything. (was really just too worried I would melt it) I would take it you put the parts in place when gluing, hence the need for clamps and magnets. It's pretty standard that pieces don't align fully, using magnets, clamps as well as tape, put downwards pressure on the armor while wrapping with tape tightly. Some have success with hot water bath, I use a heat gun but that's after A LOT of practice, you are right to be worried, it can go from pliable to molten mess in the blink of an eye.
this morning I had just mask taped my suit together to see how well it would work. I think the only problem I had with getting it on was the right shin, I couldn't get it on without ripping the tape. Normally wrap around fist then tape up, helps with another pair of hands
maybe wasn't the best idea to wear jeans and a jacket underneath. When sizing you should wear your undersuit, amazing how much room gets taken up by jeans and jacket, also correct boots
Right off the bat... (PLEASE keep in mind this is just me pointing out whats Obviously wrong, so I can keep an eye out for it later)
// shoulders should be closer to chest plate yes
// chest plate, abdomen and thighs should be higher yes
// shins should sit a little lower wait for correct boots
A little stout for a stormtrooper.
(this is before completely finishing trimming)
A few builds from shorter troopers who have made some modifications
https://www.whitearmor.net/forum/topic/38416-crickets-rs-stunt-build-for-the-vertically-challenged/
https://www.whitearmor.net/forum/topic/38842-fragarocks-rs-stunt-build-not-to-scale/
https://www.whitearmor.net/forum/topic/42868-sha-shas-wtf-anh-stunt-build-complete/
two other questions I have.
can you use white sealing caulk for the helmet/armor? Really up to your GML some may approve, personally I wouldn't
(particularly on the mouth due to trimming too much, and the ears since they do look sloppy and I don't dare cut anymore) I would tape from the back and use ABS slurry/paste, apply thin coats, sand with various sizes until using ultrafine, then polish.
Making ABS Paste by kman (Print PDF)
Resize Armor with ABS Scaps & Paste by Harbinger (Print PDF)
does anyone sell left ears? I just want a left ear. Be careful here, there is a BIG difference in shades of white between makers and their suppliers, drastic on some, almost cream compared to others, try to stick with the same maker.