ForlornHope[501st] Posted July 3, 2009 Report Share Posted July 3, 2009 So here is the story, I managed to grab a second hand TE2 from another person who didnt have time for the hobby any more for an amazing bargain, i mean freaken rediculously cheap. He had allready trimmed and assembled it and had painted it though not up to my quality but salvagable. SOOOO ive decided to turn it into a ROTJ elite suit. Unfortunatly this is alot of work. Especially in the leg area which was too small for me as assembled (my legs are to muscular ) Basically i took the suit apart with a chisel knife, going underneath all of the glued pieces and cutting them loose. Im almost done with this but let me tell you it was one the the scariest experinces ever trying to cut two pieces of glued styrene apart i almost ruined the armor and killed myself multiple times but i was succesful. Over the next week i will try to provide updates and pics as to my progress and welcome feedback. back to the heatgun i suppose... Quote Link to comment Share on other sites More sharing options...
ForlornHope[501st] Posted July 3, 2009 Author Report Share Posted July 3, 2009 I used the heat gun to pinch the shoulders but the edging at the bottom and the swoops got a little bent in the process which i will fix next. Basically i pinched them then used masking tape to hold them in the shape while i heated them up with the gun then tossed them in the freezer to quickly cool. im not quite sure if they are pinched enough.. Quote Link to comment Share on other sites More sharing options...
Daetrin[Admin] Posted July 3, 2009 Report Share Posted July 3, 2009 WOW!! This is going to be an amazing project. Only one other person before has ever done an ROTJ Expert Infantryman (Bernard, some years ago). It's not for the faint of heart, but it looks like you are already on the right track. Man, this is one thread I'll be watching with determination. Quote Link to comment Share on other sites More sharing options...
ThayNerd[TK] Posted July 3, 2009 Report Share Posted July 3, 2009 Im working on a ROTJ EIB trooper as well. I think the clone needs to get finished before I finish the ROTJ project though. Can't wait to see you progress Jonathan. Quote Link to comment Share on other sites More sharing options...
ForlornHope[501st] Posted July 3, 2009 Author Report Share Posted July 3, 2009 Ok i took the pinching of the bells a little bit further and got a perfect shape which matches the film version pretty well. I tried to go for the flat on one side and round on the other look at the top. the lip at the bottom is squished because...well thats what happens when you squease something. Im either going ot have to try to heat and and move it back (difficult) or just cut it off which isnt that big of a deal since ROTJ troopers didnt have that much of a lip on them anyways. now i just gotta get rid of the swoops. Its hard because the plastic is allready stretched and its easy to stretch plastic and not so easy to squish it back so im going to fill the back with bondo and grind it down till i have the right shape and the swoop is gone. Ill post pics when im done. Quote Link to comment Share on other sites More sharing options...
ForlornHope[501st] Posted July 5, 2009 Author Report Share Posted July 5, 2009 Ok i got an update with lots of photos of my progress. After a lazy 4th of July which ironically i spent playing the British Campaign in Empire Total War, ive resumed my work on the ROTJ armor. I apologise for the clutter i work in the side of the garage which is a bit cramped <_< So here are the shoulders, almost dont just need to do a little more filler work then bend back the lip. Ive just been trying to get rid of the swoops to fully ROTJ them. The finished legs minus the knee plates and box attachments. I know they are suppsoe to overlap instead of splint in the front but they wouldnt fit me if i did so i had to keep the splint but it prevented me from having to use ugly shims in the back. The torso stuff not much to show other then i reversed the ab buttons and im going to putty in the sides so it looks like it was molded into the armor instead of glued on like in ROTJ. The but and kidney plate reattachment. This is the saddest part for me since i never really likes one piece but we all must make sacrifices. Im just trying to get the seams to match at this point so they are just being held by the blue tape at the moment. Some of the arms. Since these were a bit wider i was able to go full overlap ROTJ style on them. One of the biceps is a little tight but its not too big of a problem though i might be able to wear them without any strap support. so just wanted to share, ill be back with more later this week. Quote Link to comment Share on other sites More sharing options...
TKCaleb Posted July 5, 2009 Report Share Posted July 5, 2009 Looking very good man, your shoulder bells look very nice! Quote Link to comment Share on other sites More sharing options...
Daetrin[Admin] Posted July 5, 2009 Report Share Posted July 5, 2009 Wow - you are going full boat on this - way beyond what is called for but I believe you'll be creating a new bar for this version of the costume. big Quote Link to comment Share on other sites More sharing options...
synaptyx Posted July 5, 2009 Report Share Posted July 5, 2009 Never been a fan of the ROTJ, but this buld could turn a guy's head. Awesome work! Quote Link to comment Share on other sites More sharing options...
ForlornHope[501st] Posted July 7, 2009 Author Report Share Posted July 7, 2009 So here is a test of the edge trim i got. I could only get it in black at the local autozone but at 18' for $10 im not going to complain. I painted it quickly by sanding it and coating it with primer then two coats of semi-gloss just to see if it would bend and flex without cracking the paint. Luckily the paint held and flexed with it. Im going to paint the trim seperate from the suit because it has a tack in it thet lets you stick it on and pull it back off with ease so i can switch it out down the line if I want to. The size is 3/8" though im wondering if 1/2" would be better. Here are some test fitting pics side by side with a screen cap let me know what you think. Quote Link to comment Share on other sites More sharing options...
TK-4510[TK] Posted July 7, 2009 Report Share Posted July 7, 2009 This will be cool. Quote Link to comment Share on other sites More sharing options...
SuperTrooper Posted July 7, 2009 Report Share Posted July 7, 2009 Looks like it's going to be an amazing suit when your done. Quote Link to comment Share on other sites More sharing options...
ThayNerd[TK] Posted July 7, 2009 Report Share Posted July 7, 2009 I'm going to be camped out here for a while I'm working on a ROTJ trooper well. Quote Link to comment Share on other sites More sharing options...
troopermaster Posted July 7, 2009 Report Share Posted July 7, 2009 The size is 3/8" though im wondering if 1/2" would be better. 3/8" is the right size for the trim. Looking forward to seeing your progress. I'm starting to like the ROTJ more and more Quote Link to comment Share on other sites More sharing options...
ForlornHope[501st] Posted July 10, 2009 Author Report Share Posted July 10, 2009 Im in the final stretch now. It will be rdy to paint tommorow and i hope to get it painted this weekend after i finish up the helmet which aside from some work on the o2 canister and shoulders is the last of the project before painting. Im probably more excited than you are at this moment to see the finished product since i have no clue how it will look all together but im hoping it will be as ROTJ as possible. I finished filling and sanding the ab plates gaps to the details look molded in instead of just glued on. I also finished the filling and sanding of the shoulders to get rid of the swoops for the most part. wish me luck on the painting, its allways the hardest yet most rewarding part. Essentially the trench run of finishing a costume. Quote Link to comment Share on other sites More sharing options...
TK-2126_MD[TK] Posted July 10, 2009 Report Share Posted July 10, 2009 Very good!!! Like Paul said this will great to see evolve...... Quote Link to comment Share on other sites More sharing options...
JSmails[501st] Posted July 10, 2009 Report Share Posted July 10, 2009 wish me luck on the painting, its allways the hardest yet most rewarding part. Essentially the trench run of finishing a costume. Great job thus far! What paint are you using to paint the ab plate, armor and such? If you need any ROTJ reference pics, I can email you a ton of screen grabs if need be. Quote Link to comment Share on other sites More sharing options...
nothingrecorded Posted July 10, 2009 Report Share Posted July 10, 2009 You have made amazing progress! I am very impressed, like the rest I cannot wait to see it's completion. Quote Link to comment Share on other sites More sharing options...
ForlornHope[501st] Posted July 10, 2009 Author Report Share Posted July 10, 2009 Great job thus far! What paint are you using to paint the ab plate, armor and such? If you need any ROTJ reference pics, I can email you a ton of screen grabs if need be. Thanks all Im using the local favorite Pro Enamel from Rustoleum. I think im good for screen grabs but thanks. Ive found alot online and ive been using my dvd copy from my computer to pause and look. Doing this ive found quite a few troopers dont have the o2 tanks on their belt. wonder if that was intentional? Quote Link to comment Share on other sites More sharing options...
Daetrin[Admin] Posted July 10, 2009 Report Share Posted July 10, 2009 Luck! Quote Link to comment Share on other sites More sharing options...
ForlornHope[501st] Posted July 17, 2009 Author Report Share Posted July 17, 2009 So I began painting today at 2:30PST and finished at about 7:30PST because it was getting too dark and the insect fleets were starting their takeoff procedures. However at 25 min a piece ive only completed about half of the suit <_< . Everything has been going well so far ive only had a couple drips mainly my fault but nothing that my endor weathering wont conceal. I started with a coat of rustoleum painters touch white primer then waited five minutes and applied 3 coats of rustoleum pro enamel each about 5 minutes apart as mike has advised. No wet sanding or breaks just straight 4 coats five minutes apart. Some pics of things ive done so far. i apologise for the darkness this is in my garage which is now sealed tight to prevent the little insectoid monsters from attacking my paint job. While I was painting i had one land in the paint but then was able to escape and my next coat covered his tracks. whew.. My index finger is about to fall off but i will be finishing tommorow...hopefully Quote Link to comment Share on other sites More sharing options...
TK-4510[TK] Posted July 17, 2009 Report Share Posted July 17, 2009 Looks AWESOME!!! Quote Link to comment Share on other sites More sharing options...
lordvader1974[501st] Posted July 17, 2009 Report Share Posted July 17, 2009 Looking good bro! Quote Link to comment Share on other sites More sharing options...
synaptyx Posted July 17, 2009 Report Share Posted July 17, 2009 Well done, mate! Quote Link to comment Share on other sites More sharing options...
ThayNerd[TK] Posted July 17, 2009 Report Share Posted July 17, 2009 That looks fantastic. Quote Link to comment Share on other sites More sharing options...
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