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Cast from Original (CfO) - ROTJ Death Star stormtrooper build - Going for the hattrick! [*CFO]


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I swear I've seen quite a lot square frowns in the movie? Just rambling on from memory here, but I'm sure I saw the respective screencaps not too long ago...

Will check again.

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Rounded frown it is then! :)

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@Blƶrre-Bolzer: Yup, when I get all intellectual and do some helmet building, I wear my nerdy glasses.

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Also, calling Conny a "slug-like creature" is not very nice, Mr. Lindsay. I am sure she enjoyed being chained to me as much as I did being chained to her. :P

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But can we PLEASE leave this dark basement now and/or get some food&water...? I get cold in this metal bikini, paradise island or not...

Hahahaha....ja ne is klar :lol:

Mr. Nerdy Man :P

Hey Rick...this man has not enough water and bread... :laugh1:

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The decals are ordered and payed for so I am just waiting on the printing and delivery. They said about 2 weeks and that was a week ago. :duim:

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I could also do with a new set that will not crease and wrinkle as badly as my TK-4510 ones did on my CFO bucket.

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The decals are ordered and payed for so I am just waiting on the printing and delivery. They said about 2 weeks and that was a week ago. :duim:

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Yay! My ROTJ blaster should be here very soon too so I should be able to get this costume completed and cleared over the next few weeks.

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Here's a couple more pics from our CfO helmet building session.

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Rich wearing another kind of helmet:

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The finished lid without paint or decals:

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Rich insisted on using this unusual colour of internal padding...

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Here's an inside look on the topic at hand: (Get it? "inside"..."look"...hilarious! ;) )

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Wearing it, the pink padding on the inside made me feel all warm and fuzzy.

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Let's do that again some time soon, mate! Funny weekend.

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I reckon you could trim the teeth out a bit more. The ROTJ teeth didn't have any return and are quite large and open.

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EDIT: actually looking at yours with the frown painted , I wouldn't worry about it!

Edited by sskunky
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I reckon you could trim the teeth out a bit more. The ROTJ teeth didn't have any return and are quite large and open.

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EDIT: actually looking at yours with the frown painted , I wouldn't worry about it!

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I tried to copy Joe's original helmet as close as possible. I probably ended up being extra careful and cuttign less though.

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I thought this picture of the ear moulds might help to show how thin the original ones were trimmed.

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Awesome work Rich, keep the pictures coming!

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JoeR

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Wow! Superb reference photo.

I think we left the ears a bit thicker at the back. We pretty much used the photos of your original helmet as a guide but had to use screen caps of other helmets for the back becasue I only had front view shots! :laugh1:

Very happy with the fit of the ears in the end though. They sit really happily in place. A little bit of gap here and there but all "screen accurate" kind of levels.

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A quick suit-up today with the full armour.

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Observations:

1. Thereā€™s really no way I can troop with bubble lenses. Going to have to go for flat ones if I take this armour out to events.

2. The legs fit me like a glove. I can walk incredibly freely.

3. The shoulder straps are a pain in the bum. Need to glue them at the front. Velcro at the back and front is not secure enough.

4. I need to add some internal strapping inside the torso towards the bottom. The top sits really nicely but the bottom flaps about a bit. Nothing a couple more connections up and down the torso wonā€™t solve.

5. The biceps and forearms need to be reshaped with a gentle bit of heating. The curve is too pronounced in the wrong direction and the biceps twist towards the front as a result. A bit of hot water and gentle squeezing I think ...

6. Might look at my belt assembly. Could do with the plastic belt material being a bit snugger on the material part.

7. Need to secure the foam inside the helmet and need a chin strap. Bit of tilting going on at the moment.

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In general, just a few tweaks away from a very nice and surprisingly comfortable suit. Quite pleased with it so far.

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Edited by Rick330
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Looking good! So now the bubble lenses are bad again? Duuuude, make up your mind! :D

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They look great but I can't see a thing through them. :D A quick swap for events might be the remedy. Either that or in the end I do an Endor weathering job and a full-on replica of this trooper ...

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The deed is done. It's not a massively noticeable change but this will eventually mean I have to get the wood stain out and make my suit a replica of our friend with the flat lenses. Can't see any clean Death Star troopers with flat lenses. :rolleyes:

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Been doing a bit more work on the armour ...

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-Added some more strapping to the torso to keep it tight at the sides

-Glued the shoulder straps at the front

- Am currently trying to get the right curve into the biceps and forearms ....

Edited by Rick330
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Can you make the lenses interchangeable? So you can keep him clean, with bubble for display and flat for trooping?

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I suppose I could do. At the moment I'm using hot glue which is only semi-permanent as it is. But I did consider a solution with velcro or something similar.

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Without completely resculpting the armour there was nothing could do about the curvature I'm afraid. I have thought about it but then it takes away the whole lineage thing.

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I noticed that the parts were perfectly formed, i.e. it was not a fault. Just found the biceps a weird shape in the end. I'll get it how I like it with a bit of heat I think. And otherwise it's as if the armour was tailored for me! :D

I couldn't believe how freely I coudl walk around. The missus said "You're quiet. You're hardly making any clickng noises!" :laugh1:

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