Your best bet is still always to "make it look like the originals".
Real belt on top:
http://www.whitearmor.net/forum/gallery/image/815-utilitybeltcomparisonanhontop/
Seems to me the seller is http://stores.ebay.co.uk/The-shed-of-glittering-delights?_trksid=p2047675.l2563which is also talked about here: http://www.whitearmor.net/forum/topic/33657-ata-or-the-shed-of-glittering-delights/
Indeed, FISD wouldn't be the same without the efforts of several hard working UKG members pushing the boundaries.
Did you know the "big brown box"-term was invented in the UK?
Guys you need to chill out. If the people of UK had an issue with having to get blasters for basic approval we would have heard of it.
So I take it everyone is fine with it. No need to get up in arms just because things are done differently in different garrisons. It's only natural to have different cultures in different parts of the world.
Might be a good way for us non-americans to get hyperfirms. Since it's not actual california law as some think that makes hyperfirm not sell outside the borders, it's just them being sick of dealing with people who had their blasters confiscated.
It would be yes. But there is internal coordination before the event to not have that happen. If there are multiple vaders attending you take breaks to only have one in public. Or if the area is large you position them in different locations to not have two in the same spot.
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You probably need to do less manual work on Vader than the TK. Check out the sith lord detachment at http://forum.501stsithlords.com/
You can get away with buying ready to wear parts. It's just more people to talk to than getting everything in one big box.
You can bring it up withe their garrison's CO who can charge them with unbecoming behavior. Garrisons are geographic to the area they live in and you can find the whole list here, including contact details to their CO;
http://www.501st.com/members/displayUnits.php#garrisons
RT-MOD and TrooperMaster would be your best candidates. TM makes some extra tall shins if you ask him. RT is a bit taller out of the box but is less accurate.
Or you could be a great Vader.
If you have the money to do it, but not the time. Go for it.
Another maker of the same level is TrooperMaster which is a little "smoother" in the design, but just as accurate and he can also build it for you.
Hands down the best threads:
http://www.whitearmor.net/forum/topic/19340-tms-anh-hero-buildtm/
http://www.whitearmor.net/forum/topic/32061-fbjs-anh-hero-build-tm/