Haribon72[TK] Posted October 13, 2015 Report Share Posted October 13, 2015 (edited) Hello Everyone, This is a “Troopers Helping Troopers” team armor build. I'm helping out another recruit on his armor for legion membership. Name: Omar (aka Bingo) Location: Northern California TK Style: Empire Strikes Back (ESB) Helmet: NE Armor: NE Boots: Original Bass Boots from Amazon.com (converting to white) Blaster: Hyperfirm from Lewis (FISD) - ESB Style, removed ammo counter (basic approval). Power cylinders will be removed for EIB & Centurion application later. M38 scope added on 03/07/2016 (Donated by Sabrye of FISD). Canvas Belt: TKittel (FISD) Decals: Re-purposed using NE kit decals and screen helmet resources from StarWarsHelmets.com Gloves: Black silk gloves from Amazon.com Hand Plates (ESB): NE (came with the kit) Helmet Fans: Evil Boy (FISD) Helmet Pads: Home made Holster: FISD sale thread, real thick leather, converted ANH to ESB style Mic System: Pyle PMEM1 mic from Amazon.com and AKER amplifier (donated from garrison friend) Neckseal: Home made from my wife Strapping System (Center Core): Mr.NoStripes (FISD) Strapping System (Arms & Legs): Home made Strapping System (Waist Belt): Uncle Mike's Law Enforcement belt from Amazon.com TD Clips: UKSWrath (FISD) Undersuit: From his closet Background Bingo is a new recruit here in Northern California and expressed TK interest during the summer. His kit arrived last month as he was slowly collecting parts and other components. He's already aware with the legion CRL requirements and our Advanced Tactics program. We will be documenting the build here. The dates below will show major build days where we worked 10 to 11 hours straight. These builds are 1:1 sessions with no distractions and coordinated to meet our family, career, and hobby lifestyle balance. This does not include weekday sessions which are typically 1-2 hours for test fits and small builds. A few local garrison members may drop by to lend a hand and guidance. I create these online build threads to assist the recruits with understanding and feedback on their costumes. This also helps our GML with the application and review process. I'm aware that everyone is not computer savvy. So I will also be helping the new recruit on how to use FISD the forums effectively. First Armor Build: 09/20/2015 (Eleven Hours) Second Armor Build: 10/11/2015 (Ten Hours) Third Armor Build: 10/15/2015 (Ten Hours) Fourth Armor Build: 10/25/2015 (Ten Hours) Five Armor Build: 11/08/2015 (Six Hours) Sixth Armor Build: 11/15/2015 (Six Hours) This was the last build day for final fitting and adjustments. Application photos were taken on this day. Basic Approval Done on 11/17/2015 Let’s begin . . . Our Build Road Map: 1. Start with center core (snaps, abs, chest, butt, kidney, back, belt, straps). We are starting with the hard parts first. - DONE! 2. Color boots. - DONE! 3. Build holster - DONE! 4. Helmet - DONE! 5. Legs - DONE! 6. Arms - DONE! 7. Gloves - DONE! 8. Strapping System - DONE! Road map completed on 11/15/2015. Expert Infantry completed on 04/11/2016. Centurion completed on 04/16/20106. * * * ESB Tutorial Easter Eggs * * * Just a quick click area to find our helpful methods. These ideas are not require by the legion or the detachment. Its just our crazy style that we experimented, discovered, tested, re-tested, hacked, and shared with each other as a team build. We're calling it the West Coast Style! There was about five of us (including my wife) that enjoyed this journey with Omar and getting to know each other through a group goal. How to Make the West Coast Abs to Kidney Hinge (Split Rivet Installation inspired by Drumstrooper) http://www.whitearmor.net/forum/topic/33467-team-armor-build-ne-esb-in-northern-california/?p=433776 How to Make the West Coast Holder http://www.whitearmor.net/forum/topic/33467-team-armor-build-ne-esb-in-northern-california/page-1#entry433781 How to Paint Your ESB Ear Bumps http://www.whitearmor.net/forum/topic/33467-team-armor-build-ne-esb-in-northern-california/?p=435430 How to Install the ESB Hand Plates – West Coast Style (Two Steps) http://www.whitearmor.net/forum/topic/33467-team-armor-build-ne-esb-in-northern-california/?p=435445 http://www.whitearmor.net/forum/topic/33467-team-armor-build-ne-esb-in-northern-california/?p=440970 ESB Black Silk Gloves Installation http://www.whitearmor.net/forum/topic/33467-team-armor-build-ne-esb-in-northern-california/?p=440047 How to Make the West Coast Pill Box for Ammo Thigh (Three Steps) http://www.whitearmor.net/forum/topic/33467-team-armor-build-ne-esb-in-northern-california/?p=436646 http://www.whitearmor.net/forum/topic/33467-team-armor-build-ne-esb-in-northern-california/?p=436646 http://www.whitearmor.net/forum/topic/33467-team-armor-build-ne-esb-in-northern-california/?p=436670 How we Built the Thighs http://www.whitearmor.net/forum/topic/33467-team-armor-build-ne-esb-in-northern-california/?p=434288 How to Make Your Own Home Made Belt Sander http://www.whitearmor.net/forum/topic/33467-team-armor-build-ne-esb-in-northern-california/?p=434298 ESB Helmet Decals Hack -You Don’t Need to Buy Special Decals Anymore (Two Steps) http://www.whitearmor.net/forum/topic/33467-team-armor-build-ne-esb-in-northern-california/?p=436708 http://www.whitearmor.net/forum/topic/33467-team-armor-build-ne-esb-in-northern-california/?p=439426 ESB Helmet Blue Stripes Hack http://www.whitearmor.net/forum/topic/33467-team-armor-build-ne-esb-in-northern-california/?p=439428 Edited May 17, 2016 by Haribon72 Quote Link to comment Share on other sites More sharing options...
The5thHorseman[TK] Posted October 13, 2015 Report Share Posted October 13, 2015 Watching . I didn't know it's still possible to purchase a NE armor, though it doesn't surprise me. 1 Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 13, 2015 Author Report Share Posted October 13, 2015 Building the center core of the costume. Starting with the 22mm requirement at the kidney and abs. We're using a blue paint template (22mm x 22mm). Again, we building from scratch straight to Centurion level. Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 13, 2015 Author Report Share Posted October 13, 2015 Using this as a reference only. Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 13, 2015 Author Report Share Posted October 13, 2015 Using a seamstress chalk to mark the elastic strap betwee the kidney and abs plates. Reinforced the inside with leftover ABS strips. This will help support the two joints while trooping. Using the drumstrooper method: rivet, strap, rubber washer, steel washer...and then hammer it in. We bought the rubber washers from OSH (California). Done! Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 13, 2015 Author Report Share Posted October 13, 2015 Bottom rivet to abs plate My wife taught me how to sew. So i'm sharing my new idea to protect the bottom under suit and family jewels. Using velcro to cover the rivet. Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 13, 2015 Author Report Share Posted October 13, 2015 This is how I remove the excess portions of the armor and make smooth curves before cutting. I'm using electrical tape as my guide and pin stripe to get unique curves. This is a great for first timers to cut curves on ABS plastic. Lay out the tape and cut into long strips. Done! Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 13, 2015 Author Report Share Posted October 13, 2015 (edited) To prevent the kidney and abs plates from separating (while trooping), this is what I call the "Holder"! Here's the inside Additional velcro holders will be added to keep it together. Edited October 13, 2015 by Haribon72 Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 13, 2015 Author Report Share Posted October 13, 2015 (edited) How to make the West Coast Holder. Edited April 25, 2016 by Haribon72 Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 13, 2015 Author Report Share Posted October 13, 2015 Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 14, 2015 Author Report Share Posted October 14, 2015 Garrison members helping out. Family and friends watching. Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 14, 2015 Author Report Share Posted October 14, 2015 (edited) Belt assembly TKittel canvas belt Edited October 14, 2015 by Haribon72 Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 14, 2015 Author Report Share Posted October 14, 2015 (edited) Drop boxes Edited October 14, 2015 by Haribon72 Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 14, 2015 Author Report Share Posted October 14, 2015 Adding loop velcro to protect the abs plate from the exposed rivet. Hot glued strap to cover side rivets Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 14, 2015 Author Report Share Posted October 14, 2015 You can bend the ammo pack and belt together. Almost done. Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 14, 2015 Author Report Share Posted October 14, 2015 (edited) Cutting the cut the buttons. Always start with a new blade. Size reference Done! Excuse the blue tape. We're allowing the glue to set. Edited October 14, 2015 by Haribon72 Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 14, 2015 Author Report Share Posted October 14, 2015 (edited) Converting ANH (A New Hope) holster to ESB (Empire Strikes Back) style. Picked up a plain leather belt from Joann's Fabrics. We had a bunch of 50% coupons. Belt cost us $5.00. Edited February 4, 2016 by Haribon72 Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 14, 2015 Author Report Share Posted October 14, 2015 Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 14, 2015 Author Report Share Posted October 14, 2015 (edited) Done! Edited October 14, 2015 by Haribon72 Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 14, 2015 Author Report Share Posted October 14, 2015 Bingo's blaster = 2015 Hyperfirm Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 14, 2015 Author Report Share Posted October 14, 2015 Covering the brass color at the scope (painting it black and then weathering it out to remove the gloss). Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 14, 2015 Author Report Share Posted October 14, 2015 Shoulder straps. Cut the length first and then the width. Done! Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 14, 2015 Author Report Share Posted October 14, 2015 Adding tiny ABS strips to fill in the openings. This will help secure the straps to the front plate better. Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 14, 2015 Author Report Share Posted October 14, 2015 Drumstrooper helping out with the boots (converting them to white). Quote Link to comment Share on other sites More sharing options...
Haribon72[TK] Posted October 14, 2015 Author Report Share Posted October 14, 2015 Thermal detonator build. Quote Link to comment Share on other sites More sharing options...
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