Once BBB day came there was a flurry of activity. Firstly because no-one was home to receive the delivery which meant going to the local Fed-Ex depot to collect it and then trying to get this muckle great box into the back of an Audi TT. I honestly thought I was going to have to unpack the box in the car park, but it fitted - just! Opened and checked the contents but decided not to post pictures of it lying all over my sitting room floor as we all know what it looks like. Forwent the obligatory Bucket pic as well, although I wish I had taken one as my bucket has been lying in bits for ages now awaiting repaint and adjustment to get rid of the HUGE gaps around the ears and fit a longer brow trim, as the original was about 1/2" too short.
Bucket in bits for improvements by brian.mcdavid, on Flickr
Started on the trimming using the score-and-snap method as I'm used to working with a stanley knife (I think many people call it a box cutter) so this seemed the easiest way to go. By the 25th February I had two piles of white ABS, one good - one bad.
Trimming finished 25th Feb 2016 by brian.mcdavid, on Flickr
Left-overs by brian.mcdavid, on Flickr
This was as far as I went for quite some time. Started doing loads more reading as really apprehensive about making a right pigs ear of this. The main WIP's I kept going back to were UKSWRATH's build, Christopher Pearsons WIP's both here and on theUKG, KMan's Adventure Build and Tony 'boneyboy' Lee's build threads. There were many, many more viewed but these were my usual go-to places. As I was going to be doing a lot of this on my own I decided to do the very uncomfortable task of making a duct-tape mannequin for my armour. My very understanding wife had the task of turning me into a hot, sweaty, immobile statue, and fortunately agreed to cut me out of it when we were done. A most unpleasant experience (and I swear that the duct tape stretched out of shape when I was cut out of it as I am never that shape! )
Armour taped onto the mannequin gave me a warm feeling seeing it together (roughly) for the first time on 14th July.
Taped onto mannequin by brian.mcdavid, on Flickr
First proper assembly was on the forearms. Cut to cover strip width on the front and glued the cover stips to one side of each forearm only using lots of clamps to hold in place. Allowed glue to dry then glued the other half of the forearm in place and allow glue to dry this time with a couple of clamps and lots of magnets to hold. Sorry no photos. Next up was the thighs. Used the same process as with the forearms doing one half to the cover strip with clamps, then doing the second half using clamps, magnets and tape to hold until the glue set.
Thigh Outer Halfs with cover strip glued by brian.mcdavid, on Flickr
Thighs with front cover strip glued by brian.mcdavid, on Flickr
This is where I am up to now. I'm gonna have to get a move on if I ever want to get this finished.
My plan was to do one side of all the limbs and then do all my sizing, cutting and glueing of the backs of all the pieces.
Thanks for dropping by. All advice gladly accepted Brian