Hi everyone, So, after a long time of thinking about it, I finally went ahead and ordered an HDPE helmet from DA PROPS (UK...edit, now France...). The kit was delivered in good time and included all the the parts required for the build. As many of you might know, I’m a little particular with OTTKs and requested this to be supplied un-trimmed. As below, where the back section meets the tubes on the face plate, the lower edges were quite flared. After a rough trim and trial positioning I knew that I didn’t want to cut the flares off so I used heat to correct them. I’ve made a start on the eyes, using various screen used helmet pictures for reference. Whilst I’m not looking to emulate a specific Stunt trooper from ANH, I really want to capture the feel of the originals. In that light, I hand cut the eyes with a Stanley knife, periodically comparing (split screen using LiveCollage) to screen used helmets. Starting small and slowly taking more and more away. More to come soon.... :-)