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Posted (edited)

Howdy!

     Another newbie here.. Quick intro: Watched a movie in 77' and have been a nut about it ever since. Really enjoyed it when my folks took me to see a guy in a Darth Vader suit a year later. 

 

Have been looking into getting / building stormtrooper armor for some time and kinda wish I would have stumbled onto this website before I purchased an E-bay recast kit.

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Didn't turn out too bad and it was a good learning tool for the ATA helmet kit that just arrived yesterday. 

 

post-18684-0-45323900-1370347711_thumb.jpg

 

Very impressed with the thickness of ATA's material and vacuum forming skills to get the tube bottoms good and uniform.

 

 

 

Thread may be slow as my wife and I are in the middle of building a house... 

 

Would also like to give thanks to Trooperbay and Panda trooper for all their work that went into the tutorials they have posted. Kudos Guys!

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Edited by bluetick450r
Posted

Hello and welcome aboard, lots of helpful people here and tutorials, good luck with the ATA lid :D

Posted (edited)

As far as helmet construction goes... are the number of rivets used to attach the lid and mask sections together relevant?? 

 

And does the mesh size of the screen in the hovi-tips matter??  Noticed there is a variation between a few mic-tip producers.

 

 

As usual with forums, any comments, suggestions, questions are welcome.

Edited by bluetick450r
Posted

You can use as many rivets as you like as long as they are not visible from the outside. There are a couple of mesh which aren't acceptable, just pm Locitus for exactly which ones to use and the correct hovi's. mainly for the higher levels, EIB and Centurion, have you thought of building to those standards ? It's much easier to do from the start and really not s lot of extra work. Good luck with the build be waiting to see your progress :)

 

Ask away as that is what the forums are for :)

Posted

As far as helmet construction goes... are the number of rivets used to attach the lid and mask sections together relevant?? 

 

 

The originals used 3 per side (2 on the ears above and below, 1 at the bottom)

Posted

The originals used 3 per side (2 on the ears above and below, 1 at the bottom)

Correction! Helmets have 2 rivets per side - 4 in total. It's the ear caps that have 3 machine screws per side ;)

Posted

Correction! Helmets have 2 rivets per side - 4 in total. It's the ear caps that have 3 machine screws per side ;)

Right! I knew it got it mixed up ;)

 

To Troopermaster you must listen ...he is the master of troopers, after all!

Posted

4 total, 2 per side.  Thanks a bunch, Sonnenchein and Troopermaster!

Posted

Had some time over the w/e to mark, score and snap...  Would like to thank everyone that put up tutorials as they are a big help to us newbies.

 

Started w/ the faceplate marking it up...

 

sidemarks_zps230320a9.jpg

 

 

Tubebottommark_zpsc789363c.jpg

 

eyesocketmarks_zps107121c9.jpg

 

 

Left a bit of an edge on the eye sockets, moved tools this w/e and my small files are in a box somewhere...

 

 

 

facecut_zps3be3d0b5.jpg

 

All in all pretty happy w/ the progress so far.  Must contain myself at times due to the boy in me coming out and wanting to run through the house shouting "peew peew"!

 

Extremely happy w/ ATA's workmanship on the bottom vacuum forming, has nice smooth tubes.  The Ebay recast had a crease in the plastic that was a bit difficult to work around and cut the ear pieces.

 

 

 

Underside turned out OK, left and right wasn't real symetrical. S-trim will probably hide this slip-up.

 

tubebottomcut_zpsd745e376.jpg

 

 

 

 

Inside ATA cap shot....

 

inicap_zpsed866ec4.jpg

 

 

Painter ninja temporary head band....  Ok it was just a guide to draw a line...  :)  Like trooperpanda's guide a bit better, but this one worked ok.

 

tapeband_zps99727070.jpg

 

 

 

 

After a score and snap. Right side needs a little attention to even it up.

 

capfrontcut_zps9fa596a1.jpg

Posted

Looking good,.

 

The cap doesn't have to be totally even since that part gets covered by black rubber.

Posted

Kinda new to forums also. If any admin reads this....  Should posts limit the # of pics posted for data storage space purposes???  This thread may end of being a bit pic heavy at times..

  • 2 weeks later...
Posted

Got some time to work on the bucket over the w/e and a question has come up that I'm not too sure about....   When looking down on the helmet it seems to be a bit twisted, but not too bad.  What is a common mistake that wouls cause this?

Posted

Went back to Trooperbay's tutorial and it seem that you can crank the ears down too tight and it can put uneven tension on the sides and cause the lid to go lopsided.  Have some pics to post but my 'puter is having trouble getting going this morning....

Posted

Will post some more pics of the build later when photobucket or IE gets its bugs worked out.

 

Synopsis:  Build going good.

 

Trimmed a bit too much off the face plate and the bottom inner part was a bit on the slim side, but worked OK.

 

Teeth trimming looked pretty good and relatively even. Paint went on good.

 

Decals no problem, Vicoder paint went OK. I'm no Van Gough...

 

Thinking I need to drag out those left over ebay MOT ears and practice painting before a brush goes near the ATA ears...

 

Ear trimming came out pretty decent and decided to notch the top of the ear that fits under the rubber piece to help out with consistant placement, pleased with the result of that one. 

 

Started up ye ole' DVD of ANH and took a few screen shots of the ears and looks like the artists are human just like us with good and bad ear trimming days.  I don't feel so critical of my work now...

  • 5 months later...
  • 4 weeks later...
  • 1 month later...
Posted

OK...  Got back to finishing up on the bucket. Some big brown box got me distracted....

 

Been mulling over the way to put the lens in. MTK's tutorial has a single piece over both eyes, but most others had 2 pieces with a bend in each.  I have the one piece in my MOT helmet and it works great and is easy to install, but wanted to spiffy things up with the first ATA helmet. Below is the supports for the 2 lenses.

 

eyesupport_zpsaaf43314.jpg

Posted

All the supports were glued in and then drilled. Below are pics of how that happened.

 

 

90degdrill_zps3423532c.jpg

 

As to insure that the drill didn't come through, a mark to gauge the depth.

 

bitmark_zps38913163.jpg

Posted

A new toy arrived in the meantime and it proved handy to even out the edges of each lenes.

 

 

Lensshape_zpsab279206.jpg

 

lensshape2_zpsb2b711f1.jpg

 

And the install...  Not the most symmetrical but it does just fine.

 

lensinside_zps04f8e022.jpg

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