Here's what I've come up with so far. I'll try to post some good reference shots asap. Every time I look at the pics I see something new, so please call out anything as you see it!
Helmet
For 501st approval:
Animated style Stormtrooper Helmet
Painted with gloss white or polished to shine in light
Traps (trapezoids on dome of helmet) and tears (area beneath the corners of eye lenses) are gray with a thin black border.
Tears have 5 equally-distant parallel black lines at an angle towards the eyes, as per references
Lenses are flat, dark smoke to obscure the wearer’s eyes.
The “ear” bars are painted gray and are a flat rectangular section with two indented vertical stripes painted black. The outline is painted with a thin black line.
Frown is painted gray and does not leave the teeth area. Seven total teeth on the frown are cut out and the frown is tapered at the ends.
Tube stripes are a light aqua blue and number 11 in total on each side. The lines are flat as no curve is present.
Vocoder (vertically ribbed chin detail) is painted satin black.
Forehead band is painted satin black.
Aerators/Hovi mic tips (cylinders on either side of the vocoder) are painted satin black. The tip is painted light primer gray/silver and is lightly weathered with a darker grey.
Mesh must be used behind the frown to obscure the face of the wearer.
No weather stripping on neck opening. For level two certification (if applicable):
Helmet is subtly weathered with light gray, matching references.
The edges of each tooth are edge lit with a lighter shade of grey matching references
Neck Seal
For 501st approval:
Identical material or very similar in texture and color as the undersuit
Black, with minimal dimension, fitted to the wearer
Neck Seal covers all exposed skin
If not integrated into the undersuit, armor must conceal the ends of the fabric, to give the impression that the suit and seal are a single piece.
For level two certification (if applicable):
“Hero” version has 5 horizontal ribs
Under Suit
For 501st approval:
Black non-textured material, either one-piece or two-piece construction with no visible zippers or logos/designs.
Shoulder Straps
For 501st approval:
Animated Style straps
Must be made of ABS, styrene, or similar durable material
Painted gloss white, polished to shine in light
Consists of two larger end segments and 13 center segments
Secured to chest and back armor with no visible method of attachment to match visual references
Straps are thin with minimal dimension
For level two certification (if applicable):
Weathered subtly with gray to match references
Shoulder Armor
For 501st approval:
Animated Style armor
Must be made of ABS, styrene, or similar durable material
Painted gloss white, polished to shine in light
Weathered subtly with gray to match references
Symmetrical bell shape with open bottom
Vertical indent is colored gray
Bell is worn with slight float above wearer’s arm
For level two certification (if applicable):
Weathered subtly with gray to match references
Upper Arm Armor
For 501st approval:
Animated Style armor
Must be made of ABS, styrene, or similar durable material
Painted gloss white, polished to shine in light
Armor is seamless with no indication of joining method
Vertical indent on exterior of bicep is colored gray
Armor is worn with the Shoulder armor overlapping to match references, with the vertical indent in line when arm is stretched straight.
For level two certification (if applicable):
Weathered subtly with gray to match references
Forearm Armor
For 501st approval:
Animated Style armor
Must be made of ABS, styrene, or similar durable material
Painted gloss white, polished to shine in light
Armor is seamless with no indication of joining method
Forearms are symmetrical can be used for either arm.
Bottom of forearm has 13 segmented rectangular indents beginning at wrist and ending at elbow scoop
Armor is extended at the bottom at the elbow, and curves inwards toward the shorter top of arm.
Vertical indent must line up with indents on Shoulder Bell and Biceps when arm is stretched straight
Detail indents are colored gray
For level two certification (if applicable):
Weathered subtly with gray to match references
Hand Plates
For 501st approval:
Animated Style armor
Must be made of ABS, styrene, or similar durable material
Painted gloss white, polished to shine in light
Roughly pentagonal in shape, the hand plates are mounted securely over the back of the glove.
Hand Plates are mirror images of each other
Detail indents are colored gray
For level two certification (if applicable):
Weathered subtly with gray to match references
Gloves
For 501st approval:
Black in color, closely matching undersuit in material and color, with no visible straps or logos/designs.
Dimension is kept to a minimum. Nomex gloves are not acceptable.
Chest Armor
For 501st approval:
Animated Style armor
Must be made of ABS, styrene, or similar durable material
Painted gloss white, polished to shine in light
Chest armor overlaps the abdominal plate
For level two certification (if applicable):
Weathered subtly with gray to match references
Back Armor
For 501st approval:
Animated Style armor
Must be made of ABS, styrene, or similar durable material
Painted gloss white, polished to shine in light
Back plate contains a "O II" design.
Back plate has a gap above kidney plate
Gap present between the chest plate and back plate, lined up with vertical indent on abdomen armor
For level two certification (if applicable):
Weathered subtly with gray to match references
Abdomen/Kidney Armor
Animated Style armor
Must be made of ABS, styrene, or similar durable material
Painted gloss white, polished to shine in light
Ab/Kidney is worn as a single piece fitted to the wearer’s body
Armor is essentially seamless, but minimal seam at one of the vertical indents is allowed.
Center rectangle section of Ab has 5 approximately ¼” “buttons” which are flat or recessed slightly, painted black
Left side rectangular section has 4 smaller recessed “buttons” painted black.
Right side rectangular section has detail indented rectangle just below the chest armor
Indents are colored gray
For level two certification (if applicable):
Weathered subtly with gray to match references
Posterior Armor
For 501st approval:
Animated Style armor
Must be made of ABS, styrene, or similar durable material
Painted gloss white, polished to shine in light
No snaps or rivets visible
Rear rectangular indent lines up with indent detail on kidney plate
Indents painted gray
Bottom part of armor narrows and covers part of the underside, ending approximately halfway under the wearer, and does not attach to the bottom of the cod.
For level two certification (if applicable):
Weathered subtly with gray to match references
Cod Armor
For 501st approval:
Animated Style armor
Must be made of ABS, styrene, or similar durable material
Painted gloss white, polished to shine in light
Vertical indent leading down to a hexogonal section colored gray
Wraps around side of hip with a small edge appearing below belt, ending behind drop box
For level two certification (if applicable):
Weathered subtly with gray to match references
Belt
For 501st approval:
Animated Style belt
Must be made of ABS, styrene, or similar durable material
Painted gloss white, polished to shine in light
Is either integral to or fits against cod/posterior armor without gap.
Segmented across the front to the center of the side of the costumer, typically 13 total sections, 6 on each side of the center segment
Center section has an oval indent that lines up with the vertical indent of the cod.
Back of belt is non-segmented
Indents are colored gray
Animated-style Drop boxes are attached at each side, lining with the center of the final segment. No straps or visible means of attachment are present.
No holster is present
For level two certification (if applicable):
Weathered subtly with gray to match references
Thermal Detonator
For 501st approval:
Animated Style detonator
Must be made of ABS, styrene, or similar durable material
Painted gloss white, polished to shine in light
Is a cylinder with no indents
Has a gray “U” shape paint detail, thinly outlined in black, lining up with indents on kidney and posterior armor.
8 detail dark gray/black “buttons” are present on the right, inside the “U” shape detail
No clips or other means of attachment are visible
For level two certification (if applicable):
Weathered subtly with gray to match references
Thigh Armor
For 501st approval:
Animated Style armor
Must be made of ABS, styrene, or similar durable material
Painted gloss white, polished to shine in light
Vertical indent in front and rear of thigh, colored gray
Seamless construction
Has a detail “point” on rear side
For level two certification (if applicable):
Weathered subtly with gray to match references
Ammo belt attached without visible seams on the underside to bottom of right leg. Slight seam permitted on upper side.
Lower Leg Armor
For 501st approval:
Animated Style armor
Must be made of ABS, styrene, or similar durable material
Painted gloss white, polished to shine in light
Vertical indent in front and rear of legs, colored gray
Seamless construction preferred, but an opening may be hidden to allow wearer to get legs into armor
Sniper plate on left knee is integral or attached without seams, and has hexagonal indent detail, colored gray
Bottoms of leg armor are curved to accommodate boots with minimal gapping.
For level two certification (if applicable):
Weathered subtly with gray to match references
Boots
For 501st approval:
Animated Style Boot
Flat black sole
Webbing is primer gray “U” shaped, and wider than Movie TK boots, thinly outlined in black
Thin black stitching or detail line at bottom of webbing to sole
Boots have polished shine similar to armor
Weathered subtly with gray to match references
No seam at back of boot
For level two certification (if applicable):
Weathered subtly with gray to match references
Optional Accessories Items below are optional costume accessories. These items are not required for approval, but if present appear as described below.
E-11 Blaster
For 501st approval:
Manufactured by BlasTech Industries, the E-11 is standard-issue for many Imperial troops. Light, compact yet powerful, the E-11 blaster is always in high demand throughout the galaxy.
Animated style E-11 blaster
For level two certification (if applicable):
Illuminated red in barrel