I used some super glue to hold my S-trim. But, you can try to sand it down a little bit, I might help remove the imperfections.
As for your ear, I think you cut to much of your cap and back. the face plate should go in the inside of the cap and back.
Like Vern said, the accuracy is not there. Don't get me wrong, I do have a hasbro kit, but, I got it done just for the heck of it and I never troop with it.
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Your forearms need some trimming, they look big on you. And I would i would use some webbing from ypu bicept and forearms to hold them higher.
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If you take a tour on the MEPD board, they are experts on sandtroopers. They will help you with all your approuval questions.
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I hope for the seller that he gets is money, if he does, I will start believing in Santa Clause. http://www.ebay.ca/itm/Star-Wars-Prop-Custom-ANH-Stormtrooper-Sandtrooper-Electrobinoculars-/271359403859?pt=LH_DefaultDomain_0&hash=item3f2e47e753&_uhb=1