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ANH Stunt - NE - First Build - WIP - Pic Heavy


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Have you joined the Garrison Excelsior forums yet? The majority of the members are towards your neck of the woods and you might be able to get some assistance.

I did years ago, but haven't logged on in ages. I'll make a point to do that! Thanks!
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So, here my helmet has sat. Taped together. Very poorly. Resting on a mannequin head for over 2 years. That is terrible, and should be a crime....

 

19595796265_bedd58ea46_b.jpgDSC_0316 by Robert Whalen, on Flickr

 

18974874943_82f8b7760f_b.jpgDSC_0315 by Robert Whalen, on Flickr

 

19407824580_81e996c1f9_b.jpgDSC_0317 by Robert Whalen, on Flickr

 

I have had enough. I am off next week, and I am gonna put this sucker together. Part of the reason I stopped my build 2 years ago is that the NE Helmet is super "wonky". There's tons of "extra" material on every single part that needs to be trimmed before the parts can begin to resemble the shape I'd like.

 

With that said, I yanked that blue tape off so I can better assess what I have going here.

 

Here are a couple of shots of the faceplate separated from the cap and back...

 

18974861723_d262f56c23_b.jpgDSC_0329 by Robert Whalen, on Flickr

 

19569612776_3efa5d0e3d_b.jpgDSC_0328 by Robert Whalen, on Flickr

 

I noticed on some other threads that faceplates from 2 piece helmet assemblies don't generally have that thick brow bulge on the faceplate.

 

Does this brow "bulge" serve a purpose as a guide or something? Should I just cut it off?

 

Any direction would be super helpful. Thanks!

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Next I got out the blue tape and started taping the back n cap back together. I was trying to get some photos of the angles of the overlap. Does this look right? I'm just trying to be careful before I proceed with glue.

 

19600114361_dc5ec0a3bd_b.jpgDSC_0327 by Robert Whalen, on Flickr

 

19569614726_4d1ae5788e_b.jpgDSC_0326 by Robert Whalen, on Flickr

 

19600116341_af2b3a747c_b.jpgDSC_0325 by Robert Whalen, on Flickr

 

19588868182_b0308164cc_b.jpgDSC_0324 by Robert Whalen, on Flickr

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Now, I'm trying to figure out the positioning so I can trim. I actually bought TK4510's Basic Helmet Assembly Guide when I first ordered the armor - not realizing that the guide was for a 2 piece helmet. However, it's still extremely helpful. TK4510 mentions that the forward edge of the ear/com link should end up being between 1/2" and 3/4" from the tear.

 

So, with this in mind, I cut the brow trim (leaving a bit extra to trim off later), and used some clamps to hold things in place.

 

18975571153_d27286017c_b.jpgDSC_0338 by Robert Whalen, on Flickr

 

Does the angle of the faceplate look "right". I was afraid that it looked a bit "shallow"...

 

19409909209_ffdb41dcf6_b.jpgDSC_0339 by Robert Whalen, on Flickr

 

So, I held the ears on, and traced the edges. I hope this is leaving the correct "S curve".

 

18975818453_6ba8f457b6_b.jpgDSC_0343 by Robert Whalen, on Flickr

 

19408771450_b697cae021_b.jpgDSC_0345 by Robert Whalen, on Flickr

 

Does this seem correct?

 

19589818782_572773b53b_b.jpgDSC_0346 by Robert Whalen, on Flickr

 

19408736488_9eecf023cb_b.jpgDSC_0347 by Robert Whalen, on Flickr

 

Thanks everyone. I am really going to make a run at this thing this week. Any feedback I could get over the weekend would be very much appreciated.

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The faceplate looks like it can come out a little. Comparing your helmet to reference photos would be your best bet. I would suggest not doing anything with the faceplate until the back is glue into place.

 

The curve on your helmet looks ok, difficult to tell. Remember cut a little at a time.

Edited by Mutter
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I started trimming the helmet, and actually attached the cap and back together. I just noticed after staring at the Dave M Helmet that the "lines" of the eye and the front edge of the trap line up. So, I'm going to use this as a way to make sure I'm staying lined up properly....

 

19423796410_23f38efa87_b.jpgDave M side by side 2 by Robert Whalen, on Flickr

 

18989203534_c6972fef76_b.jpgDave M side by side 1 by Robert Whalen, on Flickr

 

That's not much progress, but at least its something. Well, I'm off to High School Alumni Lacrosse Game. Hopefully, I'll get a chance to do a bit more tonight. :-)

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Going off the references is always going to be the best advice. When you trim the sides, trim a little because you can always trim more if need be. Make sure you have the top cap glued in place before you make any final adjustments to the face. If you don't like that seem, there are a few builds with people filling it in with abs paste or other sculpting material. 

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  • 4 months later...

Hi All,

 

Happy Thanksgiving to anyone out there celebrating...

 

I am having a dilemma regarding my helmet.  The shape of the helmet is making it extremely difficult to trim the ears. Would it be crazy of me to add an extra rivet to each side - under the ears - to snug up where the tube connects on the face to the back?

 

I can't find any examples of anyone else doing this, but I feel like it might be my only way to get a good secure fit.

 

Any direction would be greatly appreciated.

 

Thanks!

Bobby

 

23308923025_28ab465822_b.jpgDSC_0473 by Robert Whalen, on Flickr

 

23308924865_2ed39d9fbd_b.jpgDSC_0472 by Robert Whalen, on Flickr

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The NE Ears come really thick to start off. I just can't seem to figure out what I'm doing wrong. 

 

23228869931_1cff89e2fb_b.jpgDSC_0474 by Robert Whalen, on Flickr

 

23015669290_d08c4d9ca6_b.jpgDSC_0475 by Robert Whalen, on Flickr

 

No matter how I push or pull, I just can't get this gap to shrink. I read a suggestion to attach the ears with the screws, use pencil marks, and then keep trimming. But, I'm obviously not understanding...

 

23285348896_d28db80c97_b.jpgDSC_0476 by Robert Whalen, on Flickr

 

23311454365_093a7b2178_b.jpgDSC_0477 by Robert Whalen, on Flickr

 

Please help! Thanks!

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  • 2 weeks later...

Well, after some hard thinking, I decided to use the original ears that came with my kit. I purchased from Tupperware TK, and shortly after receiving my kit I received an additional package with replacement ears. Since I have the new ears, I figured it couldn't hurt to try and shape the old ones with a heat sealing iron and heat gun. Here are the results....

 

23393963862_1b02663df9_b.jpgDSC_0492 by Robert Whalen, on Flickr

 

23419985601_229a180438_b.jpgDSC_0493 by Robert Whalen, on Flickr

 

23502475475_cdaf5ae920_b.jpgDSC_0494 by Robert Whalen, on Flickr

 

23393960142_98018bc666_b.jpgDSC_0495 by Robert Whalen, on Flickr

 

23206696500_683de33ca9_b.jpgDSC_0498 by Robert Whalen, on Flickr

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