TKMC

Excellent pick up - thanks I noted the 12mm from a uTube press and later hunted down and found on Whitearmour a thread where someone kindly listed the strip sizes for all cover strips. TBF it was that thread which gave me the confidence to soldier on.

Shoulder Bells, Biceps and Arms: While recuperating from minor surgery, I discovered RS Props, U-Tube videos, I think I've made some good progress - from initial trimming to a point where I can consider cover strips and final sanding and shaping - welcome your thought before I start sticking things together. These bits are hard to cut this way... apparently a Dremel is way easier. I found measuring and ruling the marker line quite effective with good matches when placing the two halves together. Once I found the overall measurements on the top and bottom parts of each (based on a 14 inch bicep) I was away. Trusty sawhorse and a nice thick straight piece of aluminum, plus a sharp knife with clamps, became my best friends. So this is where I'm at today. On the to do list, 1. Rough sanding 2. Remove pencil marks 3. Cut, sand and apply side strips 4. Dremmel / Hamd sand - take out the returns, rough edges etc Shoulder bells I trimmed some time ago - Biceps and forearms fit nicely. Will need to see where the shoulder bells fit into the overall layout. May need an extra trim, though will wait until I've got the chest plates underway. Welcome your thoughts.

This stuff is GOLD! - May be 10 years old - yet priceless. Looked far and wide for this info - The cover strip width size range are not in the CRL - Guess so that those with bigger thighs and biceps can adapt accordingly. Many Thanks

Thanks - that makes sense.

Shoulder Straps: Using AJ Hamler's guide was extremely useful. As WTF's shoulder straps come flat and joined there was a bit of extra work to be done. I found it easier to tape done the straps initially and use a steel ruler to cut down the middle to separate the two straps. Next was to roughly trim the outer edges. Looking for a smooth underside to adhere to the extra strip of ABS I used the Dremel and sandpaper to remove the injection mold bumps. I cut two strips of ABS to the shoulder strap dimensions and initially, being a tad nervous used some hot water to test how well the two would bend. Happy with the initial test results, I proceeded with a small pot and boiling water with clamps to hold the straps in place. It is of note the strap and paired backing plate were immersed and clamped at the same time, they shaped specifically to its pair and could not be swapped with the other. Next comes glue and clamps, followed by edge affixing and trimming to size.

Ready to assemble -Thats as far as it has got - waiting on 30mm x 2mm x length of metal bar to arrive before I move to final assembly - Thanks to all contributors and reference materials, video tutorials and a little bit of trial and error, its getter there.

Detonator Question: The metal bar - I have dimensions of 215mm long (8 1/2”) and 30mm wide. What should the depth be? I have a 25mm wide 1” bar and 1.2 mm deep (0.042”) the depth seems about right - as in fairly flush to the detonator caps. For the life of me - other than importing from GB, Just can’t to find 30mm wide by 1mm or so bar.

Thanks - appreciate it.

I think I know what you mean. Though I managed to sign in and load up images to IMGUR -I feel like a total NOOB - Hardly started my build and struggling with the forum - I started a new build thread and I think I’ve connected the images incorrectly and used up close to my data allowance already. Can I delete and or start all over. Can’t see how.

Armor: Walt's Trooper Factory -WTF Neckseal: Trooperstore Undersuit: Trooperstore - Brand: Extreme Racing Gloves: Trooperstore - Cotton blend with Velcro on back - may swap out for Rubber - though Ozzi gets hot and sweaty. Belt: Trooperstore - Brand: Extreme Racing E11 Holster: Trooperstore Balaclava: TBA Boots: TBA - foot size and supplier TBC. Blaster: Options and budget pending Audio: Audio System w/ICOMM voice modulator UkswrathsSpecialty Cooling: Dual Helmet Cooling Fans: Henry's Cooling Fans - Trooperbayshop After some months researching and purchasing supplies, parts, paints, glues and tools, measuring twice and cutting some other time. Finally bit the bullet and started on the hand guards. 1. First Cut: Hand Guards. No Pics - 2. Detonator: Studied (BillHag’s TK-1650) Billagrams for measurements. THERMAL DETONATOR ASSEMBLY HOW TO by TK bondservnt, and justjoseph63 Quick Reference Guide for OT TK. Spent some time getting my head around cutting down to size on a curved/round surface. Detonator caps at approx. 20 cm achieved by taping the Dremel on a solid upright at the right height and simply turning the caps. Had some difficulty working out how to cut a straight line on a curved line of the detonator. Made a bad cut using a Dremel on the side length - had to fix with additional cut using a knife and ruler. Perhaps what I should have used in the first place. My dimension on the curve is 95mm as per approximate guideline - however (last Pic) I have a bevel line - do I crop down to 90-92mm?

Thanks, I was not aware of a size limit on images - which makes sense. On reading the specs and post on IMGUR I found I could not download that particular programme for my region. Found a photo pad by NCH software - guessing the main aim is to reduce file size of the images before uploading. thanks again.

Brilliantly- thanks

Thank you