DarthBiscuit

Mario, thanks for the notes and pics! I have noticed that as well, looking through others' R1TK builds. However, since I can't go to a store and try out the look and feel of different options, I was hoping for specific suggestions so I can comfortably order it without worrying if it'll work. Thanks!

Hey all! While I'm still chugging away on my Jimmiroquai R1TK bucket, I still don't have everything I need. One thing that I'm hoping for some recommendations on is the blue mesh/fabric to back my tube vents. I had planned on going to Michael's so I could see and feel some options, but it doesn't seem like that will be a possibility for the foreseeable future. So, I'd like to see what other R1TKs used and vouch for, so I can do the same without worrying if it'll work or not. Online at Michael's, I found this Palace Blue Matte Netting Fabric, which looks like a great, vibrant blue. However, it's a very thin mesh that I would probably have to layer several times so it isn't see through. I guess that would make it breathable, but I'm not sure it will work and I can't physically see it before buying... Online at Joann, I found Symphony Broadcloth Polyester Blend Fabric Solids, both Jazz Blue and Dark Royal Blue, along with Sportswear Apparel Stretch Twill Fabric Solids in Dazzle Blue, but they either aren't available for shipping or there's a 2-yard minimum order! I don't think Joann has what I'm looking for. What did you use? Thanks for any help/suggestions!

Oh man, look how clean those tube vents are!! Great work bud. Fingers crossed on your recovery.

Page 2!! Lol

Sanded the tear vents today, made slow progress. Nothing worth pictures... So my kids and others in the neighborhood have been painting and hiding rocks for others to find and rehide. Here's my contribution! Not too bad, for 2 reasons: 1) I did this free-handed and I'm not much of an artist, and 2) I used no references (not the CRL or even Google!), only from memory! Hopefully my R1TK bucket turns out better lol!

Finished the left tube vents! The tear vents are proving quite difficult... they’re too thin for my flat file...I ended up cutting a strip of 180 grit sandpaper, folded it in half, and used that. It works until it rips and I have to cut another strip. Any other suggestions??

Finished with the Dremel on the rear traps, then drilled out the frown. Then I took some files to the right tube and I think it's done! I evened out the edges as best I could, and I'm sure sanding and priming will help hide the chunks taken out by the Dremel disc. I realized something I'm missing, that I should probably start looking into: the mesh backing. Since I can't/don't go out to stores, I'm looking for online options for the frown mesh and the vent mesh/fabric, but I don't really want to spend $20 each on a huge roll of stuff. Any suggestions?

Spent 50 minutes cutting out some more vents! The Dremel made quick work of them. The rear traps are so easy since they're long enough that the disc fully fits in it! I'll probably finish the vents tmrw, and maybe drill (?) the teeth out.

So cutting into the vents, I can see that the few layers of resin and the cloth pretty much doubled the thickness! It proved to be a bit more work, but I feel much more comfortable with its strength! Hopefully the thinner tear and trap vents hold out too. The first tube vent went well, so I kept going...and the cutoff disc flew off in pieces! Switched to a metal disc for the remaining vents and it lasted the whole time. Used the Dremel to cut out every vent. You can see the resin that didn't quite get cut through, since the cutoff disc was as deep as I could get it without cutting the vent edges. And here's after a quick pass with a few files! I think it's a great start. I ran out of free time today, but I'm stoked with my progress! I'll file a bit more later on, but I think I'll focus on cutting all of the vents out first, and then focus on filing them all.

No turning back now!

Applied my final coat of Bondo fiberglass resin around the whole interior! Set it in the sun and occasionally rotate it. It's already feeling stiff and smooth! Next (maybe this afternoon): sand around the inside, since some frayed cloth tips are poking out. After that (probably Wednesday to ensure sufficient curing): start cutting out the vents with a Dremel...

May the Fourth be with you, rebel scum!

The sun seems to be helping! I'll probably add a last coat of resin tmrw to smooth out some of the pointy frayed edges of the cloths, with definitely enough catalyst.

Added some resin and cloths to the dome and rear traps, hopefully strengthening them for when I cutout the vents. No pics since there isn't much to see. Side question: how long until the Bondo fiberglass resin is hard? It says 2 hours until it cures, but the stuff I applied yesterday is still sticky. I'm pretty sure I added enough catalyst, so hopefully that isn't the problem. I don't want to start cutting out the vents tmrw if the resin and cloth aren't ready. Maybe I'll set it in the sun.

Prepped my workspace and added some fiberglass resin to the front interior and some fiberglass cloth to the Hovi ports, tears, and tubes. I'll work the back and/or dome tomorrow!

Thanks Justin. I don't think I'm going to spray the interior with Plasti Dip since it prevents velcro adhesion, and I haven't planned far enough ahead to where/how I'm sticking everything.

Received the last of my supplies!! Setup my corner of the garage and unpacked my bucket! Question: what is recommended to trim the lens? I didn't realize it came like this. I have a Dremel with cutoff discs. What about the router attachment? Washed and scrubbed the fiberglass pieces. It all looks so great! No major issues or anything. It seems stronger than I expected, but there are still some parts that I can easily see through and want reinforced. The kids (7y b, 5y g) were so excited to help me scrub it <3 The wife, on the other hand, has already found other reasons to be pissed... I need to be on my best behavior if I'm going to get her onboard with the full armor someday...she's already upset about the cost of supplies. Next up (probably tomorrow): use Bondo fiberglass resin and cloths to reinforce the interior After that: use the Dremel with cutoff discs to open the vents

Little Brown Box day!! Big thanks to @jimmiroquai for quick production and shipment, despite the COVID checkpoints!! First step: wash and scrub with scour pads and dish soap. First obstacle: maintenance broke a pipe and there's no water in the whole community. Second step: lay down drop cloths and use Bondo fiberglass resin and cloths to reinforce the interior. Second obstacle: still waiting on those items from Amazon. Third step: once resin has cured, cutout teeth and vents with a Dremel (hopefully without breaking anything since it should be stronger). Off to a great start! Lol!

So, while assembling my supplies in preparation for receiving Jim's helmet, I was back-and-forth on ukswrath's speaker system. I knew I wanted it at some point in the future, so why not now? I ordered it and @ukswrath sent it out right away! Received, assembled, and tested it this morning! So excited to get this installed and use it! Thanks Tony! Everything else is slowly showing up. I should have all supplies, and even my helmet, by May the 4th!

Jeff, did you do anything to coat the inside of the fiberglass, for reinforcement? Jim shipped out the helmet I ordered and I have pretty much everything on order besides that.

Aside from his automotive painting, I have tried to follow his build thread closely. Thanks!

Yup that's why I'm trying to plan it all out on here, so hopefully the pros will guide my hands ;-)

Justin, I think I was confusing the 2-part epoxy as an adhesive, instead of a filler/strengthener. What adhesive is recommended for the vocodor and other permanent fixtures? E6000 CA glue Gorilla Glue 2-part epoxy Something else...

Jim emailed me this morning that he was able to get the bucket shipped! FedEx tracking somehow has its expected delivery this Friday (which just doesn't sound feasible)... Now I have to get some things on order! Thanks Justin for the suggestions! I have some follow-ups for you or anyone else with an opinion! To fix imperfections, I found Bondo 651 Glazingspot putty tube. Just make sure it's never more than a very thin amount in a small area - Bondo will crack when hardened if applied too thick, even under your paint. Many parts of Jim's kit have a good amount of flex to them, so keep that in mind or use a flexible filler. What else is recommended to fill imperfections? If recommended, which is easier/better for inside the helmet: Plasti Dip spray or an Epoxy Resin? I strongly suggest reinforcing your helmet, at least in the dome. Resin is probably the best thing for doing so, but is a somewhat involved process. Some guys will do a combination of cheesecloth and Plastidip - the spray by itself doesn't do much. I did FibreGlast 1100 vinylester resin with great results, then Rust-Oleum truck bedliner on top because I like the texture. FibreGlast 1100 price/shipping isn't going to work for me. What about Bondo 3004.7858 201224-4PK All Purpose Fiberglass Resin? Or Dr. Crafty 2 Part Epoxy Resin Kit?

6/29 update: I outlined my supplies and process to prepare for the armor here. Take a look please and let me know if you have any suggestions! Thanks! So I ordered my R1TK helmet from Jimmiroquai and within a week he has it finished! He’ll ship it out soon, so I need to get ready! In the meantime, I’m looking through the forums to determine equipment requirements and gather supplies so I’m ready when my LBB (little brown box) arrives. I’ve listed below the items I expect to need, along with my to-do list when the helmet arrives. I don’t have any cosplay experience, or even much crafting, so I’m hoping to keep my tasks simple. Some of my vendor options are limited (pretty much focused on Amazon or Target online), since I can’t go out to Home Depot or anywhere else (for now). I appreciate any guidance anyone will give to better prepare me for this undertaking. Otherwise, just ignore me and I'll keep updating this for my own future reference. Thanks! Equipment Eventually I’ll want fans, a mic and speakers, and possibly hearing assist, but those can wait until I have the full costume and go trooping. It looks like ukswrath has everything I need, and I don’t think I’d go wrong with him. Obtained ukswrath's speaker system Dremel My buddy has one he’ll lend me, along with 1.5” cutoff wheels. Will those be good for all the vents, or should I get smaller Lukcase 22mm (7/8”) wheels too? Needle file set I’ve seen R1TK helmet vents start out rugged and end up perfect after taking some needle files to them. I also read that up/down works best and breaks vents less than in/out. I found some assorted shapes (Flat, Flat Warding, Square, Triangular, Round, and Half-Round) with 3mm width and 4” file length. Glazing putty To fix imperfections, I found Bondo 651 Glazingspot putty tube. CA glue E6000 glue I found a 3.7 oz tube, which I figure will be enough for the helmet (vocodor, mesh, maybe vent backing) Two-part epoxy I don’t think I’ll need this since I’ll have E6000. Am I wrong? Sugru I saw someone recommended using Sugru moldable glue to permanently glue the lens in place, if I don’t go removable. Popsicle sticks, for spreading Interior coating Some R1TK builds recommend coating the inside of fiberglass with resin or Plasti Dip; does that apply to the helmet? I’m not sure if I’d want to insulate the bucket if there’s no need, but I’d want it strong enough to sustain minor hits/falls. If recommended, which is easier/better for inside the helmet: Plasti Dip spray or an Epoxy Resin? Sandpaper I found a pack of 220, 400, 800, and 1000. One sheet of each should be enough for just the helmet. Painting Tape: a few rolls of 48mm (1.88”), maybe one roll of 24mm (0.94”) for smaller areas A few good paintbrushes Drop cloths: 0.7mil clear plastic (will hang some to make a little paint booth) Rust-Oleum 241526 Comfort Grip for easier, more even spraying? Justin (TheRascalKing) outlined his paint walkthrough really well. Since he’s using rattle cans like I want, I’m going to mimic his process. Primer Rust-Oleum 249088 12 oz. flat gray primer spray Paint What does the CRL means by “tears and traps may not be hand painted”? I figure that means brush strokes should not be visible, so spray paint would be acceptable. White: Rust-Oleum 249090 12 oz. gloss white spray paint Gray (teeth, tears, traps, ear bars): Rust-Oleum 338924 (edit) 12 oz. gloss smoke gray spray paint Black (tear, trap, and ear bar outlines): Sharpie oil-based extra fine (edit) point paint marker Black (interior): delta Ceramcoat black acrylic craft paint Clear coat: Rust-Oleum 249117 Painter’s Touch Ultra Cover 2X gloss clear spray paint Black (vocodor, brow, neck trim): Justin recommended Plasti Dip rubber spray Any issues with these choices? Mesh Jim said the helmet comes with mesh. Is he only referring to the frown? I’ll want breathable black fabric for the traps/tears and blue for the tubes. Any suggestions? I’ll probably wait until I can go to a crafts store so I can feel it and cut how much I need. Obtained mesh for the frown Still need mesh for the tears/traps Still need blue mesh for the tubes Lens Jim said the helmet comes with a lens. Does anyone recommend a different lens? Padding I have some extra pads from an old kevlar helmet that should do the trick and can be attached with velcro Neck trim Is it fine to just spray it with Plasti Dip, or do I need to attach a separate piece of tubing? Velcro Strenco 2” black hook/loop heavy duty strips with adhesive (5 yards) Clamps (I don’t think I need clamps for just the helmet) Magnets Mikede N45 grade neodymium magnets 32mm x 3mm (12 discs) PPE Respirator mask DEWALT DPG94-1C Dominator Safety glasses Nitrile or latex gloves Dowellife level 5 cut-resistant gloves Lamp LED desk lamp with 5x/10x magnifying lens To Do Unbox! Wash the fiberglass with soapy water Interior coating? (with Plasti Dip or epoxy resin?) Tape off openings to prevent external adhering Cut out the vents Should I instead cut out the vents before applying an interior coating? I figured the coating would strengthen the trap vents so they might not break as easily. Dremel with cut-off wheels Needle files Sand the interior, tape some openings, and brush paint with black paint Sand with 220 grit Tape off lens and vent holes Prime Fill imperfections with glazing putty Sand with 220 grit Spray with Rust-Oleum gray primer Wet sand with 400 grit Repeat for 2 or 3 coats Wet Sand with 1,000 grit Tape off non-white areas Paint White Spray whole bucket Wet sand with 1,000 Repeat for 2 or 3 coats Tape off white-only areas Spray gray on traps, tears, teeth, and ear bars Wet sand with 1,000 Repeat for 2 or 3 coats Black outline of traps/tears/ears with paint marker Glossy clear coat Spray black Plasti Dip on brow, vocodor, and Jim’s Hovi tips After clear coat so they don’t end up glossy Is it acceptable to paint Jim’s brow, or do I need a separate rubber tube? Attach vocodor with E6000 CA glue Attach Hovi tips Probably drill holes and bolt from inside, so they can be switched out one day with ukswrath’s speaker system Drill holes to attach Tony's speaker system Attach lenses Permanent with Sugru? Temporary with magnetic strips, velcro, or something else? Leave small opening to cut down on fogging Attach frown mesh Permanent? Attach vent mesh Permanent? Maybe with magnetic strips or velcro for removability. Attach padding Adhere velcro hook side to helmet Enjoy..?