DarthBiscuit

You might be able to fill it with some Bondo. But then I'd probably try to coat it with fiberglass sheets and/or resin to make sure it holds.

I used Bondo 3004.7858 201224-4PK All Purpose Fiberglass Resin, 28.8 Fluid Ounces https://www.amazon.com/dp/B003ODJ8J4/ref=cm_sw_r_cp_apip_Sq1UaC3svrgCL. It was almost not enough, but yeah I coated the inside of everything for added strength and reduced itchiness! Use disposable brushes for it, otherwise you need something special (I forget what) to rinse your brush out (water doesn't work).

Looking forward to your build! I used a Dremel and some small files for the cutouts. It took patience, but Jim's helmet held up! I first coated the inside with resin for some extra strength though, so that may be the reason.

Congrats man!! Looking forward to seeing your L2 and L3!!

I was the same way with my "action shot" haha

Yeah I was sad to keep going back and cutting, then spraying again, but I only did gloss white. Saved me a step, but your clear coat look amazing! Nice action shot too [emoji23] just flexing, saying "don't you dare, Rebel scum"

Looks good man! I'm glad you're finally getting ready to submit it!! I was gonna mention the butt/thigh gap, but you beat me too it ;-)

First off, glad to hear about the test! Fingers crossed they keep coming back negative! Excited that you finally got some work done! Helmet looks great! TD too! I think the thigh cuts look reasonable. I felt the same uneasiness, seeing different depth cuts in the movie, so I also opted to drop the inside for movement. Don't be surprised if you suit up and still need to trim down a little more...

TK-70017, a Rogue One Stormtrooper, reporting in! My journey started back in February, when I met up with a trooper and he showed me his costumes and the forums. I was hooked! I ordered my fiberglass R1TK bucket from Jimmiroquai and started working on it in April. In June I ordered his armor and two-piece undersuit. I finished just in time for Halloween and was approved as the 14th R1TK!! Let's see some more R1TKs!! My build thread and lessons learned: - I selected Jim's flexible fiberglass because I liked the crisp lines and thickness. It sounds more substantial than ABS when the pieces knock together, in my opinion. - Lots of sanding, spreading putty, and more sanding... - I spray painted with Rustoleum, about 6 cans of primer, 5 of satin white (for the interior), and 15 cans of gloss white. - I had issues with gloss clear overcoats, so I didn't do it, but that might've protected it better from some chipping that has already happened. - I used E6000, and then CA glue (when that started peeling away) to attach the ammo boxes to the belt. I may have to rivet them in the future... - The Gallery is insanely helpful in finding reference images! - In the words of @gmrhodes13, "Measure twice cut once (or in this case, trial fit then trim)." No blaster yet, but I'm looking into a 3D printer and will make an E-11 one of my first projects... A huge thanks to @11b30b4 and @TheRascalKing for documenting their R1TK processes, but especially to @gmrhodes13 for the constant and reliable insight!

And about 1,000 of those posts have been offering advice and guidance on my build. Thanks so much for all of it Glen!!

@11b30b4 I've been approved! The Golden Gate Garrison GML approved me on Nov 16th, and I received my TKID 70017 on the 19th!

TK-70017 California: Golden Gate Garrison 501st Profile: https://www.501st.com/members/displaymemberdetails.php?userID=33078 Requesting 501st status please!

Thanks Glen!

I just received my TKID and access to the 501st, but I can't create a topic in the Newly Approved Members - Sound Off! Forum. Is it locked? Do I just need to wait longer for the right permissions?

I did it!! I gotta tell you, I'm also finishing up my master's degree right now. I just submitted the initial draft of my thesis to my advisors. BUT...receiving my approval to join the 501st through the Golden Gate Garrison from @RickyBoyBlue made me throw my arms up in triumph!! My wife rolled her eyes So proud to be joining this fine organization. Thanks for the support!! Just waiting on that TKID...