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TE2 - TK-2416's armor build[*TE]


Guest DavetheDane

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Guest TK-2416

X-mas in July!!

 

Received my TE2 armour today... And I am one happy guy and can’t wait to start up... :P

 

I have planed to take some days off from work and assemble the armour. Thanks to T and his wonderful wife!

 

 

Even though we have different threads covering the art of assembling armours.. I think we can’t have too many… So I will make sure to take a lot of pics during the process…

 

I hope to move fast, but no rush…

 

 

Process:

Trim, sand edges, Novus and weathering it … yes correct.. this one is going sandtrooper.. I will copy Rolf’s (TD252) process.. Since I am going to weather it, I guess it would be ok to skip the white paint of the armour. Would hate to see it chips off.

 

This is my looong inventory list for making it happen:

 

1. 4 tubes of E6000

2. Clamps, different sizes

3. Sandpaper - different sheets

4. Dremel

5. Stanley knife

6. Pencils

7. Woodland earth colours

8. Humbrol for the helmet - Mike is assembling it for me and does the white spray paint.. I will paint the details myself.. Black Gloss no. 21, Gray Gloss no. 5, Blue Gloss no. 14

9. Hairspray for the earth colours/weathering

10: Webbing: Belt, band, snaps, straps, velcro (heavy industrial)

 

I will use a stop watch to see how long time the different steps take for a newbie…

 

 

Step 1:

 

First of all I will make sure that all pieces are here..

 

Step 2:

 

Marking the lines with pencil, scoring, dremel, sand

 

Step 3:

 

Measuring, measuring, final trim, strips and gluing

 

Step 4:

 

Polish the armour using Novus

 

Step 5:

 

Prepare the webbing

 

Step 6:

 

Weathering time

 

Step 7:

 

The Sandy bucket… I bought a helmet from Rolf - handpainted and everything.. I think I will convert this to TD.. Still need to think about this - I guess it depends on how glossy the helmet from Mike is gonna be compared to Rolf’s…. I will make a TD out the one that is less glossy. Therefore this will be the last step (hopefully) in my process.

 

Troop on...

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Guest TK-2416

Step 2 - Trimming etc.

 

OK... started up... pencil used to mark where to cut.

 

I started out with chest, ab, butt, lower and upper bag.. Just used my Dremel.. Will sand the pieces tomorrow and continue with the other pieces...

 

 

TE2-2.jpg

 

TE2-3.jpg

 

TE2-4.jpg

 

TE2-5.jpg

 

To be continued :D

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Guest TK-2416

Ok guys!!

 

I really love my Dremel.. Dont know what I would have done without it... It is so great.. I haven't even used my Stanley knife!! Dremel all the way!!

 

Todays prorgress so far (only afternoon ;) ):

 

All parts trimmed with the Dremel.. Took me around 7 hours effective...

 

I have taken some pics -

 

Arm pieces

 

Leg pieces

 

Next step sand, sand, sand....

 

TE2-26.jpg

 

Love my new T-shirt... Gives energy!!

 

TE2-31.jpg

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Guest TK-2416

Step 2 - Arm pieces..

 

A funny thing I noticed is that there is huge difference between the right and left bicep.. Drinking too many heavy beers with just one arm? :D

 

Same Proces:

 

Use pencil to draw/mark the magic line... Then Dremel....

 

TE2-10.jpg

 

TE2-11.jpg

 

TE2-12.jpg

 

TE2-13.jpg

 

TE2-14.jpg

TE2-15.jpg

 

TE2-16.jpg

 

TE2-19.jpg

 

 

Where the line is missing (or my eyes not good enough) I first make a dotted line and then a full line..

 

TE2-9.jpg

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Guest TK-2416

Step 2 - Leg pieces..

 

This is an easy part

 

Same procedure as for the arm pieces.. Draw/Mark and Dremel...

 

TE2-20.jpg

 

TE2-21.jpg

 

TE2-23.jpg

 

TE2-24.jpg

 

The Dremel does a great job - think the sanding is going to be fast....

 

TE2-22.jpg

 

Rough trimmed leg parts:

 

TE2-29.jpg

 

Are the pieces correct matched?:

 

TE2-25.jpg

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Guest TK-2416

Step 2 - Misc..

 

The small parts:

 

Belt, Energy bar (?), diamond kneeplate and hand armor:

 

Same procedure: Draw/mark and Dremel.. The Dremel is soo fast and precise...

 

TE2-27.jpg

 

TE2-28.jpg

 

 

Still missing.. A bit unsure how much to cut away..

 

TE2-32.jpg

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Guest TK-2416

So... sanded: chest, ab, butt,back pieces... Step 2 completed... 8-9 hours work.

 

The other pieces that need gluing will be sanded when ready to glue..

 

 

Step 3 - Glue

 

I started up on the arm pieces.. Managed to glue one bicep part and trimmed the other parts, so I am ready to glue tomorrow... I think this is very time consuming due to a lot of measuring and dremel/sand... But I am in no hurry!!

 

Now it is time off... Has been great fun so far...

 

More to come..

 

Tomorrows project: Glue arm pieces, trim and glue leg pieces... Then all the basic is ready...

 

TE2-33.jpg

 

TE2-34.jpg

 

TE2-35.jpg

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Guest TK-2416

Thanks bro..

 

Yes.. I really have fun doing this and I have taken some days off from work, so I want to move fast... Really looking forward wearing it the first time!!

 

Troop on :D

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Guest TK-2416

Today's progres:

 

Step 3 - Measuring, final trimming, strips and gluing...

 

Status: completed - took 8 hours effective

 

 

The thigh pieces took around 2 hours to get it right.. shin was fast and easy.. But I spend in total some time on measuring.. Measure twice cut once..

 

TE2-36.jpg

 

TE2-37.jpg

 

I made some lines to cut after - took some few steps, to make sure everything was good.. I have used 2 cm strips for the front and 2,5 cm for the back.. I have good thighs after playing soccer...

 

TE2-38.jpg

 

TE2-39.jpg

 

TE2-40.jpg

 

 

Then final sanding of all the pieces to make it smooth and nice

 

TE2-41.jpg

 

Then final set-up before glueing

 

TE2-42.jpg

 

Gluing - been using E6000 seems to work ok...

 

TE2-43.jpg

 

Sandtrooper on the way...

 

TE2-45.jpg

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Guest TK-2416

And some small parts:

 

TE2-46.jpg

not final sanded

 

Te2-44.jpg

 

 

And then the post man came... brought my TE helmet from Matt.. so my collection is now:

 

TE2-47.jpg

 

 

So tomorrow's project:

 

Novus and Webbing....

 

Stay tuned...

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Guest TK-2416

Thanks Scott, for the nice words!

 

You have an awesome collection - as I recall - two GINOs (Hero and Stunt)!! Do you have any pics of your complete collection?

 

Troop on...

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Guest TK-2416

Todays work (9 hours effective) - again great fun :D

 

Step 4 and 5 completed...

 

Stilling missing: Attach the power cells to the lower thigh piece and weathering.

 

 

I used Novus 3,2 and 1... Ok I guess, but not as shiny as ABS.. Anyway I am going to make him dirty so I'll leave as is...

 

I am happy with the result.. E6000 came out great and all the glued parts seems fine..

 

Tomorrow is weathering time...

 

Here are some pictures

 

TE2-48.jpg

 

TE2-49.jpg

 

TE2-50.jpg

 

 

The best thight solution!!:

 

TE2-53.jpg

 

The monster:

 

TE2-52.jpg

 

 

The sandy knee:

 

TE2-54.jpg

 

A happy TE2 owner:

 

TE2-51.jpg

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