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Tee-Bowls' CAP-W ANH Stunt build (aiming for Centurion)


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I totally spaced on probably one of the easiest fixes out there.  :laugh1:  

 

I've been focusing so hard on making it work I overlooked a simple solution.

 

Thanks Jason!

 

I'll go ahead and start lining up/attaching everything when I get home. 

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Well last night a big brown box came in! I was too excited to get any work done but I did take some pictures!

 

IMG_1730_zps8qecfbrg.jpg

 

My first Hyperfirm! It was a birthday present to myself and I'm glad i got it!

 

IMG_1731_zpsjbwsnvbw.jpg

 

I can't believe how light it is! It's a little long but that's probably because I'm pretty short.  :P

 

I paid extra for the charging handle and I think its worth it.

 

IMG_1732_zps0xewkjul.jpg

 

Now to clean it up a bit and add the wires and I'll have a great looking piece to add to my collection. I think my next investment will probably be a Hyperfirm E-11 so i can keep my Phoenix Props as a display piece.

 

Hopefully I can get some more progress done on the belt tonight. :peace:

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  • 3 weeks later...

So work has been pretty hectic these last few weeks. Trying to prepare my students for their end of the year/standardized tests which start this week. Luckily last night I was able to finally touch my armor if only for a short time.

 

I made some rough outlines to where I need to trim the shoulder straps. 

 

IMG_1880_zpsjgacenyp.jpg

 

A closer look at some of the projected lines.

 

IMG_1881_zpsd0krpsaf.jpg

 

I can't decide if it would be better to cut from the front in or from behind out. :huh: 

 

I also gave up on trying to sand off the old paint and decided to buy replacement parts. I caused too much damage to the face plate and figured I might as well replace all of my messed up parts.  :(

 

While I wait for my order to go through I'll focus on some detail work and stuff that needs to be finished soon or later.

 

I know this isn't the thread for it but I'd rather not start a whole new topic for it, but where does the wire on the DLT-19 go? I know it's somewhere but I can't see it on any of the reference pictures.

 

Hope to get some more work done tonight.

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So work has been pretty hectic these last few weeks. Trying to prepare my students for their end of the year/standardized tests which start this week. Luckily last night I was able to finally touch my armor if only for a short time.

 

I made some rough outlines to where I need to trim the shoulder straps. 

 

 

 

A closer look at some of the projected lines.

 

 

 

I can't decide if it would be better to cut from the front in or from behind out. :huh:

 

I also gave up on trying to sand off the old paint and decided to buy replacement parts. I caused too much damage to the face plate and figured I might as well replace all of my messed up parts.  :(

 

While I wait for my order to go through I'll focus on some detail work and stuff that needs to be finished soon or later.

 

I know this isn't the thread for it but I'd rather not start a whole new topic for it, but where does the wire on the DLT-19 go? I know it's somewhere but I can't see it on any of the reference pictures.

 

Hope to get some more work done tonight.

 

 

leave about 1/16" return edge outside of the bump. 

 

Wiring

IMG_3155.jpgIMG_3154.jpgIMG_3150.jpg

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Your lines look a bit close on those shoulder bridges! Leave some space from the bumps. Check some reference pics! I think if you just straighten your rough cuts, you'll probably be good.

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  • 2 weeks later...

Well I couldn't help myself after getting my amazing DLT-19 I just had to get a new E-11!

 

Last night was BBD and I again was too excited and opened the box before I took the pictures.

 

IMG_1949_zpsqujzjowg.jpg

 

IMG_1950_zpsassstnox.jpg

 

The D-Ring.

 

IMG_1951_zpszl3c5ra3.jpg

 

The barrel/muzzle.

 

IMG_1952_zpsltqbmy5r.jpg

 

It fits great in my holster!

 

IMG_1953_zps1odwqgpt.jpg

 

A great collage.

 

IMG_1954_zps8bvmkfde.jpg

 

Both of my Hyperfirms, the DLT-19 and the E-11.

 

IMG_1955_zps9dfn0hqw.jpg

 

I also ordered replacement armor parts that should be arriving soon! Things are starting to get accomplished again!

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Yesterday was Big Brown Box Day part 2!

 

After my painting mishap (and the failures of trying to clean everything up) I decided to just start over on some armor parts!

 

This beautiful box was delivered right as I got home what luck!

 

IMG_2010_zpsu6sclx63.jpg

 

Scootch is an amazing guy who put up with my constant messages and question!

 

IMG_2011_zpsln8qcamq.jpg

 

Finally all of my new pieces! 

 

IMG_2013_zpsdlowdyxv.jpg

 

New face plate, cap/back, both biceps, both forearms, both shins/knee plate, shoulder bells, and new drop boxes. Plus plastic to make cover strips.

 

I was extremely busy last night finishing over grades for progress reports so I was only able to start one drop box and slightly trimming the knee plate.

 

IMG_2018_zpsrflpcw65.jpg

 

IMG_2019_zpslpkk73iv.jpg

 

IMG_2020_zpsujyqrseg.jpg

 

Everything seems much less daunting now that I've already gone through it once. The only issue with a majority of my previous parts occurred during the paint stage so I should be able to bust out some finished pieces soon! :duim:

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  • 3 weeks later...

So with the school year winding down I'll be able to get back to work on a regular basis. Last night was pretty much spent on prep work. Cleaning all the new pieces (except the shins).

 

I used Acetone diluted with water because the fumes give me a massive headache.

 

IMG_2191_zpsuclbsota.jpg

 

I first cleaned up my helmet parts.

 

IMG_2192_zpskgbye4s3.jpg

 

Then moved on to the biceps.

 

IMG_2193_zpsluzjhms3.jpg

 

Finally the forearms.

 

IMG_2194_zpsbe7yw85n.jpg

 

I hope to get started again soon!  :peace:

 

I have a Hard deadline of Halloween 2016 and a soft deadline of end of June/Start of July.

Edited by Tee-Bowls
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Last night I decided it was time to face my fears and get started on the helmet! Now that I've already done a partial helmet build I have more confidence in my cuts.  :duim:

 

My initial lines before I had the artist of the family (the GF) re draw them.

 

IMG_2225_zpss6vxx4bk.jpg

 

The redrawn lines.

 

IMG_2226_zpsq22iwkts.jpg

 

After the trim. 

 

IMG_2227_zpssl2pigm1.jpg

 

As of right now the outside edges of the face plate still need to be cleaned up a bit but I don't want to sand/trim too much off yet.

 

So my next step was to get started on the teeth in the frown.

 

I drew out my cuts.

 

IMG_2228_zps36jircub.jpg

 

Started cutting out the front of the teeth.

 

IMG_2229%201_zpst1yx63ko.jpg

 

IMG_2230_zpsoojsywlz.jpg

 

IMG_2231_zpsxintjmpo.jpg

 

IMG_2232_zpssfwl6hcp.jpg

 

Up next was trimming the back of the teeth.

 

The left side facing the face plate.

 

IMG_2233_zpsivpmogaa.jpg

 

IMG_2234_zpsxtmhtcl8.jpg

 

The right side facing the face plate.

 

IMG_2235_zps1q0fmqxl.jpg

 

IMG_2236_zpsfwwt6ub8.jpg

 

The finished teeth.

 

IMG_2237_zpsepjmoou6.jpg

 

IMG_2238_zpskfgpfezf.jpg

 

Up next are the eyes! This is going a lot quicker since I have a good idea of whats going to happen. :jc_doublethumbup:

Edited by Tee-Bowls
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Today I was able to work a bit on the eyes.

 

Up first was tracing out the mold lines.

 

IMG_2266_zps9jwsrv52.jpg

 

One eye done.

 

IMG_2267_zpsl0n6atwd.jpg

 

Second eye done.

 

IMG_2278_zpstd0yrivl.jpg

 

My Cap/Back was already trimmed when I received it.

 

IMG_2279_zpsmpkyn2ys.jpg

 

With it already trimmed I figured attaching the two helmet parts would be easy.

 

I added the brow trim for a test fit and something seems off to me.

 

IMG_2280_zps3muywdqm.jpg

 

IMG_2281_zpswxmjl711.jpg

 

IMG_2282_zpswp9sjkpn.jpg

 

I think I might have either drilled the holes for the screws in the wrong place or my trimmed Cap isn't trimmed all the way. I'll keep trying to adjust it. maybe there isn't anything wrong at all and I'm worrying over nothing. 

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After staring at the brow for a few days I decided to re-drill the holes on the left side of the face plate to see if I could get it to line up better and I think it looks even.

 

IMG_2309_zpszdbaticu.jpg

 

However the underside where the ears are suppose to attach is completely messed up.

 

The Right side.

 

IMG_2311_zpset1ode8k.jpg

 

The Left side.

 

IMG_2312_zpsdmtjzrqq.jpg

 

I'm now wondering if I trimmed off too much or not enough. Maybe it's the screw placement? I'll trying and figure it out.

 

On a good note the brow trim looks much better now.

 

IMG_2313_zpscd43pcpf.jpg

 

IMG_2314_zpsuv0ezzcn.jpg

 

IMG_2315_zpsi0cfoxnb.jpg

 

I have a heat gun maybe I'll trim/sand then flatten everything out to make it match underneath. That'll be a last resort though. Hopefully it's a simple fix and i'm just overthinking it.  :6:

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Avoid using a heat gun if at all possible. It's easy to warp the plastic beyond repair if you're not careful. I think you might need to trim the neck opening, but I'd hold off on adjustments until an expert chimes in.

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Yeah Mike, the heat gun is a last resort, so I'm holding off on the helmet right now until I figure out whats going on.

 

I started trimming the left arm last night. I'll be cutting it down since I have shorter arms.

 

Removal of the return edges on the outer left forearm.

 

IMG_2323_zpsxgto5lpj.jpg

 

IMG_2324_zpsjv054bjq.jpg

 

Removal of the return edges on the inner left forearm.

 

IMG_2325_zpsjfnuylky.jpg

 

IMG_2327_zpsmldmgffz.jpg

 

School is officially out today! :peace:  Woo no more work until next week when I have a conference to go too. :wacko:

 

I hope to really finish some pieces this month so I can be ready in time for some summer troops!

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  • 3 weeks later...

So Saturday night I was able to get some more work done.

 

Trimmed the return edges of the inner and outer right forearm.

 

IMG_2504_zps7p7rxsdt.jpg

 

IMG_2505_zps5vf9p4ts.jpg

 

Trimmed the return edges off of the left bicep as well.

 

IMG_2506_zpskq3rcl96.jpg

 

IMG_2507_zpsr6cx6lsb.jpg

 

Trimmed return edges off of the right bicep.

 

IMG_2509_zpsumumtzpw.jpg

 

IMG_2510_zpsfwpfgcyx.jpg

 

Now that the biceps and forearms have been roughly trimmed it's time to size them and get started on making cover strips.

 

IMG_2511_zpsmhtfrwji.jpg

 

I haven't made any progress on the helmet yet for fear of messing it up so if anybody has any ideas as to what went wrong/hoe to fix it let me know.

 

I'll be working on the shoulder bells and possibly the shins soon.

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One of the best and most useful tools that I purchased for my build was a tabletop belt sander for $60 at Harbor Freight. 

 

My tool of choice also, along with an exacto knife and steel straight edge

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  • 2 weeks later...

Well I finally decided to invest in a belt sander! 

 

I went down to Harbor Freight tonight and picked up this beauty for around $55!

 

Sander_zpsntzdwdfm.jpg

 

Along with the only sanding belts they have.

 

Sanding%20belts_zpspwmfjmqj.jpg

 

I'm not sure about these grits and how they will react to the HIPS. If anybody uses a different grit let me know.

 

So the past few days I worked on trimming the remaining parts.

 

First things first the parts were all cleaned up before I did anything.

 

IMG_2596_zps5rnbntow.jpg

 

Trimmed off the return edges off of the left shin.

 

IMG_2619_zpswkrgnewm.jpg

 

IMG_2620_zpsdxvwta5z.jpg

 

Trimmed the return edges off of the right shin.

 

IMG_2635_zpss7sfchbt.jpg

 

IMG_2636_zpsfgygk2kz.jpg

 

Trimmed the edges of off the shoulder bells.

 

IMG_2651_zpsote6zpyx.jpg

 

IMG_2656_zpslyqadc6u.jpg

 

Now the shins, biceps, and forearms are all going to be cut down to fit and hopefully sanded with my new belt sander.

 

If anybody has any tips on how to use it best for armor let me know.

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  • 2 weeks later...

Well it's time for another update before I get to work again tonight.

 

I'm still having issues with the helmet. 

 

I trimmed the excess off the bottom of the helmets and ended up with weird gaps between the bottom of the face plate and the cap/back.

 

Right side of the helmet

 

IMG_2699_zpsjdx0nmk7.jpg

 

IMG_2700_zps6mzgfm2a.jpg

 

Front view

 

IMG_2701_zpsxit3zmsk.jpg

 

Weird gap between the forehead section.

 

IMG_2703_zpselxkgnd7.jpg

 

The gap from below.

 

IMG_2704_zpsej8klskq.jpg

 

IMG_2705_zps2dhjzytu.jpg

 

I also started working on sizing my shins. Luckily I had my old shins which fit good length wise to measure from.

 

Measured out the inner and outer for both legs.

 

IMG_2772_zpspsr39g0s.jpg

 

I also decided to line up the shoulder straps to where they need to be sanded down.

 

IMG_2773_zpsgzig9t7n.jpg

 

The cut inner and outer left shin.

 

IMG_2775_zpsla2kyluf.jpg

 

The cut inner and outer right shin.

 

IMG_2777_zpsrchvgtrc.jpg

 

Finally set up a space in the garage for the sander until I can finish organizing everything.

 

IMG_2780_zpsiynbocj0.jpg

 

This sander....Just wow! I should've invested in one a long time ago!

My shoulder straps look so much cleaner now and it was much easier than trying to hand sand or cut plus this specifc sander is really quiet. I couldn't heqr it running from the outside of my garage.

 

Here are the sanded shoulder straps.

 

IMG_2781_zpslb30p3xn.jpg

 

I forgot to grab more pics at the time. If need be i can always take more.

 

I decided to try out the knee plate with it's weird shapes.

 

IMG_2782_zpsjf8exgwl.jpg

 

IMG_2783_zps2nrx9bso.jpg

 

IMG_2784_zpsf6pibhwk.jpg

 

It looks so much better!

 

I'm going to continue working on the helmet and hope to get more use out of the sander.

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  • 2 weeks later...

So after having to replace the water main and an AC unit i was finally able to get some work done!

 

I was determined to get some pieces trimmed and sanded and while the shins were ready to sand I wanted a few more pieces.

 

IMG_2814_zpsnyoowhbm.jpg

 

Up first for a trim was the right bicep.

 

IMG_2881_zpsa0i7m8mt.jpg

 

I trimmed all the edges down 1 CM to help with how the pieces fit on me.

 

IMG_2882_zpsxlmjzqxj.jpg

 

IMG_2883_zpsizf0caky.jpg

 

Up next was the left bicep and the pieces were also trimmed down 1 CM.

 

IMG_2886_zpsjrdxf7ga.jpg

 

I then took both sets of biceps and shins out to the garage to get sanded and cleaned up.

 

IMG_2886_zpsjrdxf7ga.jpg

 

The sanded biceps.

 

Trimmed%20biceps_zpsb55g4oj2.jpg

 

The sanded shins.

 

The left shin.

 

Sanded%20left%20shin_zpsas5ae26s.jpg

 

The right shin.

 

Sanded%20right%20shin_zpsal4h9w2b.jpg

 

A few examples of the cleaned up edges.

 

IMG_2890_zps4fvvqjce.jpg

 

Bottom%20of%20a%20bicep_zpsuva9jwfj.jpg

 

I plan on starting the forearms today. 

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So I have a trimming question.

 

My forearms are long for me and restrict some movement so I trimmed the outside down to the notches and it still seems a bit long. I recall reading somewhere that the forearms need 11 of the dimples to be approved at a basic level. Is this still the case? I don't see anything about it on the current CRL's but I'd hate to mess up (again).

 

Here are my proposed lines (Rough lines that will be straightened out).

 

IMG_2944_zpswvkemt4l.jpg

 

I'm not cutting any yet. I've got other pieces I can move onto.

 

Thanks everyone for all the support and help!

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