Jump to content

ANH WTF 1st build.


Recommended Posts

15977571_1415911555118145_92700581863078

15965804_1415911585118142_41299397906525

16003260_1415911611784806_15938744349559

15965357_1415911625118138_87986757414258

 

I started by marking 4" and 6.5" on the bars. 
I then used a bit of papertowel to protect the metal and clamped it even with the edge of the pipe. I rolled the strip until the 4" line touched the pipe. 
I marked the 6.5" with a piece of tape and clamped to a scope rail attempt (too short) then bent it completely around. 
I marked the back edges 3mm from the cornerscamd used that as a guide to round them off. 
For the ends i eyeballed it and curled them out a tad with some pliers.

Edited by DamnitDavid
Link to comment
Share on other sites

After checking the crl, Other build threads, etc. The numbers I was using for the plate of 122mm. With a 12mm gap between the panels and end caps were from someones build. He was just posting his measurements. Then others posted with the measurements on their TD's as well. After the dry fit I am good for 7.5 inches (190.5mm). The plate is 120mm long 95wide. So I didn't have to build it up with abs paste. So my oops moment worked out ok. I will paint it later, then assemble and glue and screw. I'm still debating where to start next, but I'll call that part good till the rain goes away.

Link to comment
Share on other sites

and all image links up to this point have been fixed...i did not go through and insert my doopy build. that link should open the fb album though. i need to paint and glue the counter, rework the trigger, glue trigger guard, then paint. since i have a hyperfirm i am waiting to finish it till i get my TK finished

Link to comment
Share on other sites

16003068_1416784591697508_47555531192105

i went through when i did my parts inventory when i got my armor and marked the inside of all the left pieces with blue type this is barely laid on here to see if it is correct.  i think i have them right but i am not 100% these pieces marked with an L were slightly longer than the pieces that are not marked. when held together they seem to match up pretty well

  • Like 1
Link to comment
Share on other sites

i am not certain where to start, so i am going with what males sense to me 

16002962_1416817571694210_75929536697822

16002832_1416817608360873_59984647125104

 

15977650_1416817638360870_34829398750395

rouogh cut, needs cleaned up but since i wasnt sure on how much return edge to leave i just followed the mold lines

15977445_1416817665027534_60882520870860

this was a little tricky  i think more needs to come off, but i am ok with it for now

Link to comment
Share on other sites

15940817_1416817705027530_60487035735073

 

15965756_1416818608360773_89382164805256

15965756_1416818608360773_89382164805256

This lil wing/pinch on the armor. It is only about an inch long. I left it for now. I think most of it will get removed when the front gets cut down to size the armor, and it will be behind the knee plate (if this is indeed the left shin)

Link to comment
Share on other sites

16003278_1416964325012868_28829928869281

 

15977766_1416964465012854_44809743380435

started painting, forgot to mask it off  si i placed on he plate. traced it, then uded the dremel polishing wheel to remove the paint. taped it off and did another quote of primer. this is too lite i will get something else 

Link to comment
Share on other sites

16105879_1417401458302488_20485146370529

i am now looking on how to do this part. here it is marked at 1cm. the majority of that pinched section will get cut off. so that isnt bad. 

i measured the largest part of my calf and it is at 40 cm  the inside of both parts of the are are 26 each so 52 inner diameter  i can trim a lot off before i have to worry about the calf being to small. 

Link to comment
Share on other sites

I had the same pinch. You can drop a little CA in behind it and then sand down the front. If there's still som there after the trim anyway. Once you hit it with some 1200 sandpaper, use some plastic polish and you wont even see it.

 

Novus plastic polish is great stuff.

  • Like 1
Link to comment
Share on other sites

16113939_1417682678274366_31446860763360

i taped off above the return edge

16114289_1417682721607695_15443439539828

trimmed with lexan scissors

15965297_1417682758274358_89959950548591

cleaned up with the dremmel and sanded 

13726632_1417682784941022_64162372689810

i covered the oencil line with some thin masking tape

16003061_1417682808274353_89601924163010

clamped the ruller and cut scored halfway, flipped and repeated the process from the other end

15966102_1417682861607681_28527618229900

pretty flat with some wiggle room if i need to adjust 

15977093_1417682991607668_47679570464392

front and back. i have 1.5-2.5 inches of overlap. after i look more on trimming the backs, i will take that plunge

16105800_1417716618270972_21231506425815

for the top i marked inside the mold line with a pencil, drilled 2 holes to help pivot the scissors and trimmed. i will finish those off when i see how much return edge to leave

16114252_1417716651604302_45824504438850

16105717_1417731671602800_90906715955659

i switched gears for a minute until i can finish researching my calf pieces. the big piece with all the buttons and the button plate. taped off and trimmed, and the smaller one is nice and thin. 

15965214_1417731701602797_23451400440861

i am also looking for how muvh return edge, and the  thickness for this piece. will the little dimples in the plastic effect anything or will it be trimmed off?

Link to comment
Share on other sites

for the calf and shin, i measured my calf and ankle. i also measured the inside of the armor. it appears really bulky at the calf when overlapped and is huge when flush at the back. I need to do some research around the forums, what makes sense to me is to cut it an angle. to remove some of the bulk from the calf, while still being the proper size to fit over my boots. so i think i should cut the white area with the blue X. calf is 40 cm and one half of the armor is 26cm. my ankle is 31.5 cm and about 32-32.5 cm inside the armor (i cant remember the exact measurement my notebook is on the work bench) from sewing i think that would work. 16105718_1417757791600188_35857759940323

Link to comment
Share on other sites

I bet some one else chimes in, especially since you got the picture thing figured out.I'm saving the back of my shins for last. I think that may be one of the most troublesome points.

 

 

CW

Link to comment
Share on other sites

16114046_1418055564903744_57514275456027

For the shin/calf i marked off the top with 1/8 low tack masking tape. Two passes for 1/4"   before and after trimming. If i need less edge then i can do a single pass and trim again. 

15965919_1418055431570424_16467147391840

 

Similar process for the thighs. The tops I did a layer on the return edge and a layer on the outer edge so I can trim for no return edge or 1/8" return edge. I have seen threads with both and have not decided wich one to do. 

16112671_1418042684905032_78689933613921

Lastly. Determing which thigh is which. The marked thighs are both shorter. I hve not done any trimming. Just marked them off and I called it done for the night. I may not get to make a lot of progress for the next few days. 

Link to comment
Share on other sites

I bet some one else chimes in, especially since you got the picture thing figured out.I'm saving the back of my shins for last. I think that may be one of the most troublesome points.

 

 

CW

Thanks again for the help with that. It is a little pic heavy. (i haven't posted all of them either) 

If i document before, during, and after. It may help someone else down the road. 

Link to comment
Share on other sites

I proceeded with the thighs this evening.  

16114557_1418992688143365_60864232499584

 

I went ahead and cut the front using the same process i did on the shin. Mark at 10mm, clamp, score, scissors from ends to score line, snap. 

16003170_1418992711476696_70781173717427

For the thigh tops and bottoms. I vut at my first taoe line on each. Following advice a local member and his centurian build. I left the 1/8" return edge at the top and 1/4" at the bottom. If i need to trim down more, i left the other tape line on and can do that later. 

Link to comment
Share on other sites

15965932_1414341228608511_10234866536547

found the measurements I was looking for and will trim it tomorrow. I went with 13mm on the right side of the control bar, 123mm long (which I can trim down to 122), and i marked 90mm wide with black tape and layed white over that at 95mm with marks at 85. (i saw different widths) I will trim to 95 since it is super close to the mold lines.

Where did you find the measurements?

 

They are not correct to the original ANH prop. The full length of the detonator is 185mm (7 1/4"), end caps are 20mm (3/4") and the control panel is 115mm (4 1/2").

Edited by troopermaster
Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

Loading...
×
×
  • Create New...