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TK-50166 Alpha Build in 50 days!


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I used JB weld, left for 24hours, sanded then applied ABS slurry, let dry another 24hrs, sanded and applied bondo for any small holes or indents.

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Day 15.  I tackled sanding down the thermal detonator, calf greeblies, and also the seams that I epoxied to make them more even.  Sanding from sun up to sun down...

 

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hit all the seamless areas with this epoxy to even them out and then sanding to make them smooth.  They are much smoother than they appear..

 

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Tomorrow means 2 weeks left!  The clock is ticking!!!

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We are down to single digits, 9 days left and soo much left to do!

 

I started work on the dreaded rubber gaskets, first by cutting them out...

 

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Then I glued the shim pieces, the elbows and knees came together easily

 

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once they dried, i then glued the other side to form the gasket

 

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Now for the miserable shoulder gaskets...I started by glueing the shims in the sleeve portion of the shoulder gasket

 

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Once dried, i then began forming the shoulder gaskets

 

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Once I thought I was done, I realized that the shoulder was too big to fit the bicep, so I trimmed out alot of the upper middle portion, used a ton of glue and basically reshaped the whole piece, i put in another strip to hold the newly trimmed parts together, and will have to do a fair bit of cleanup on the glue, but a sharpie should fix most of it!

 

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You will also notice in the picture that I combined the shoulder and elbow gaskets into 1 sleeve piece similar to the screen used suits...I trimmed the shoulder and made sure the seam where they are glued together will be completely hidden by the bicep.

 

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I then glued in some straps with CA glue directly onto the rubber to pull the two gaskets together when they are being worn

 

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WIth the shoulder gasket chewing up a massive amount of time, they will do for now...

 

Now back to the armor...

 

I still wasn't happy with my seams, so i hit them all again with the sander and filled in some more...

 

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I also finally split my ab piece down the back now that i am happy with the side seams

 

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I created a bunch of 1" snap plates using some leftover styrene, and starting adding in snaps using e-6000 so they can be removed/repaired more easily down the road

 

Here are the shoulder snaps

 

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Im 9 snaps in so far, was able to add snaps for cod, cod connection in ab, and both shoulder bells

 

20151208_121332_zpsvnodjkqg.jpg

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Force awakens in 5 days, its getting real, working on strapping now, will paint very soon..

 

more snaps in yolk to attach the chest plate to

 

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also adding the greeblies finally, these ones required no cooking...

 

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more snap plates added to the butt plate

 

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also added snap plates to the ab/kidney girtle...

 

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nipple greeblies also added

 

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added velcro to the knee gaskets

 

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it didn't stick very well so i added CA glue and clamps to the velcro

 

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thigh and spat greeblies require 60 seconds in boiling water and some bending....greeblie soup!

 

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and they are glued afterwards

 

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added some snaps into the yolk to attach the shoulder bells

 

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and here is the yolk and shoulders together....alas we have our first pieces actually strapped and connected together!

 

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got a little creative with some leftover ABS on the thermal detonator and extended the hook on the back so it would be more stable...

 

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glued down the resin thigh holster, hope to upgrade this down the road but for now, this will do...

 

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more strapping, the ab/kidney pulls together nicely kind of like a corset, added in some more snap plates for the butt plate to attach to..

 

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added in a snap to attach the chest plate to a strap running across the yolk piece..

 

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added in strapping for the cod piece...

 

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spats are built, just gonna add some velcro...

 

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5 days left ....hopefully will start to paint today!

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  • 4 months later...

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