So here are a few images of the lid so far. There may be some elements that might drive the hardcore screen accurate folks nuts. I started out wanting to do a completely screen accurate helmet but as usual for me I started to drift and build what I think looks good.
As you can see the frown is not not painted all the way to the corner, I really love how the hero frown looks so for my stunt version I make the frown just a bit narrower.
On the left side I didn't leave enough meat to attach the front and back halves with the screw so I had to epoxy them together. The blue bit is the remnants of a shop towel that was protecting my clamp from epoxy seepage.
Roughed out ear. The gap was way too big obviously, next attempt will be better. This has been a fun build and much more challenging that I thought it would be.
Sorry for the sideways images, I don't know how to fix that.