After unpacking my box and going through all of the pieces I began to realize that I had questions and doubts about what to do despite all of my time researching the process. This is the first time I have done anything of this nature. The rest of the evening was spent working with the biceps and trying to make them fit without poking my arms. I haven't removed any return edges or trimmed anything yet. The length of the biceps is good, I just need to trim down to size.
On my second day/night with my armor I spend most of the day researching and answering questions that popped into my head now that I can actually touch everything. This lead to my sorting the pieces, marking everything left and right, and matching up the tops and bottoms. I was also able to consolidate all of my piles of stuff I've been collecting getting ready for the build. This made my wife very happy.
Also played with fitting the three pieces of the bucket and seeing how everything lines up. Looks to be pretty simple to this point. I even got the E6000 tube out but decided I would wait until tonight. What I am planning is:
Using a low grade sandpaper to rough up the edges where it will be glued Apply the E6000 in all the right places and then letting the E6000 cure for 2 - 5 minutes Fit the cap to the back by lining up the front trapezoid to the edge of the back Secure the two pieces tightly with magnets and tape Let the glue set for 24 hours
From this point I am going to paint the inside of the two bucket pieces and then move onto working on cutting out the frown.
Because of our busy family life (I have three kids: college, high school, and elementary school) I only get a couple of hours a night to play. I also spend my lunch hour on the computer looking through the forums for more tidbits of information. Overall I am satisfied with my progress. Slow and deliberate will win out in the end.
If anyone cares to chime in and offer advice I will gladly take it. Part of the fun I've been looking forward to also includes the interaction with the community.