Got my acceptance email today!
I now stand ready to serve as TK-89626, (took my number after my car, an '89 Mazda 626) All I have left now is to get my blaster and ultimately apply for EIB.
I know I didn't really post much of a build thread, so instead I shall create a nice reference/tip thread.
99.99% of what I did I followed from other great threads such as:
zsavk's ANH T/MC build:
http://www.whitearmor.net/forum/topic/14081-tmc-build-zsavk-tmc/page__hl__tmc
naatsirhc's ESB ATA build:
http://www.whitearmor.net/forum/topic/8141-naatsirhcs-ata-buildata/page__hl__strap%20system
and Tray's awesome instructional disc which gives a detailed blow-by-blow from the calves up.
I learned about what tools I'd need from these threads:
http://www.tonybarnett.plus.com/snaps.html
http://www.whitearmor.net/forum/topic/11760-basic-tools-needed-for-armour-building/
Some experiences I gained throughout the build:
1. The Score-snap method works, but it is extremely uncomfortable, time consuming and can be tricky. I bought a pair of aviation snips from Walmart; they made my build SO. MUCH. EASIER. I highly recommend aviation snips in addition to a boxcutter and lexan scissors. Use Aviation snips for straight lines, broad curves, and coarse cuts. Use the Lexan scissors for curved edges and tight spots. Use the boxcutter for fine cuts, rough edges, sharp corners, and trimming to perfection.
2. The kit can be built without using pop rivets! I went to Ace Hardware and bought all the split rivets I'd need and then some for less than 3$. No innaccurate pop rivets, no rivet tool.
3. Plumber's Goop works great, likely the same thing as E-6000. will not heat up when applied to Dritz HD snaps (from Walmart/Hobby Lobby) I'm not sure about Tandy snaps, though.
4. Nylon/Polypropylene snap plates are more flexible and seal to the contours of the armour better than plastic snap plates do.
5. Don't cheap out on snaps. Get about 50!
6. The setting tools that came with the snaps worked just fine for me, I found no need for Vario-pliars.
7. You can never have enough clamps, and the bigger they are the better.
8. Having a helper makes it so much easier. I would've had a hard time with some parts if it weren't my brother helping me out.
9. The kit can be built without a dremel, you just have to be careful and patient. I'd still recommend one.
10. It's good to have reference pics to work with as you go. Think of it as a big, wearable Lego set.
I hope these tips/references will help someone else down the road. The FISD has helped me immensely and I hope to return the favour!