Hi guys,
I'm new to this forum but have been collecting original props for 9 years and have been fortunate enough to see and handle a number of original Star Wars props, including helmets.
Today I was able to compare a film used Jedi helmet (with strap / hard hat interior) directly against one of the Jedi (Empire ?) helmets that has the foam padding interior. For the purpose of this I'll call the Jedi helmet with strap interior 'Jedi' and the other 'foam'. These are the main differences...
1) Brow trim on 'Jedi' is taller by a noticeable margin (3 mm or more).
2) Mic tips on 'Jedi' are aluminium. Mic tips on 'foam' are resin.
3) Mic tips on 'Jedi' are smooth around the circumference. Mic tips on 'foam' have a number of raised ridges running along the length.
4) Ends of black teeth paint on 'Jedi' are rounded and finish about 1 cm after final tooth. Paint on 'foam' runs further down the helmet and is squared off.
5) Plastic interior of 'Jedi' is smooth to the touch, interior of 'foam' is an orange peel texture.
6) Jaw sticker stripe on 'Jedi has a margin around the edge and is a dark blue. Sticker on 'foam' is cut to the size of the stripe and the stripes are a lighter blue (I don't think this is a result of fading).
7) Interior construction differs - obviously one has a hard hat lining system, the other a foam pad.
8) Although the helmets appeared to be from the same mold, the crease that runs around the rear top of the helmet may be a little 'softer' (slightly less pronounced) on the 'foam' helmet.
In my opinion we are dealing with two different runs of helmets. There is the possibility that they were on the same production line but they had a mish-mash of components from which to make them. The difference in paint length along the teeth could be down to one guy painting them slightly different to the other people that were painting them. Who knows.
It would be interesting to try and find someone involved with the construction of the Jedi helmets so that we can gain more of an insight.
Regards,
David