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TheRascalKing's ESB Anovos TK Conversion Thread

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Hey party people, Justin "TheRascalKing" R. here. Decided to do another fun little side project with my Anovos ANH-S TK before retiring it and... convert to ESB!

 

This was originally intended to be done in time for Celebration 2020 and the 40th Anniversary of The Empire Strikes Back, but it's looking that isn't going to happen now, so I guess no rush? But I recently started step #1, which was acquiring another Anovos helmet that I feel better about painting up. Not a huge deal, but my original ANH-S helmet is getting pretty beat up and I'd like to retire it without major changes before it's completely destroyed, seeing as it was technically screen-used and all. 

 

I was fortunate that a Garrison mate of mine had an Anovos helmet laying around that he sold to me for a great price! So, slowly but surely (wrapping up my Anthology build as well as my HWT Centurion push) I'll start modifying this helmet to convert it over to ESB, as well as my armor. My checklist is as below, but please feel free to comment if I've forgotten anything!

 

Helmet:

 

- Remove all existing paint (except ears, no need)

- Replace painted traps, tears, and tube stripes with decals from Trooperbay (unless there's something that fits Anovos helmets better?)
- Repaint frown satin black, extending further into the "gums"

- Paint interior black (personal preference) and add padding/fans/audio

- General Centurion upgrades (replace ear screws with proper countersunk flathead from @justjoseph63's accuracy kit, replace mic tips with @ukswrath ones with white lip/interior and proper mesh, open up eyes, round off tops of vocoder paint, maybe lower my brow a bit... anything else common?)

 

 

Armor:

 

 -Belt - new white canvas belt from Imperial Surplus to get rid of my 2 holster mounting holes

- Holster - new holster from Darman's Props - black loops instead of brown leather straps and Chicago screws, worn on left side 

- Gloves - satin gloves from Amazon

- Handguards - snowtrooper-style handguards (I sourced a set from AM that I'll trim down)

 

Am I forgetting anything!?

 

Here are a few side by side photos of a fresh like V3 Anovos helmet vs my Centurion modified V1 after 3 years of trooping, for fun. The newer helmet (that has the LFL branding stickers) is noticeably thinner than my V1 and has a couple other changes from the factory, most noticeably the sharper ear bumps and thinner plastic. It is lighter tho...

 

gpScAhK.jpg

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2Uh8iRB.jpg

 

Thanks for stopping by, more updates in a bit!

 

 

Edited by TheRascalKing
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Nice project Justin, enjoy. following your thread now. :popcorn:

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Many don't realise just how few items they need to convert to ESB, I myself went down this road some years ago.

 

Looking forward to seeing the progress

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26 minutes ago, TKSpartan said:

Nice project Justin, enjoy. following your thread now. :popcorn:

Thanks!

Just now, gmrhodes13 said:

Many don't realise just how few items they need to convert to ESB, I myself went down this road some years ago.

 

Looking forward to seeing the progress

Right?! And with the 40th, it's great timing! Would be awesome to see a bunch of ESB Stormtroopers at Celebration (even if it's next year...). Plus, this gives me my next project to work on and keep my mind busy without having to put money I don't have into a totally new kit I don't need haha

I just reeeeeeeally didn't want to paint over my ANH helmet, so finding this one was amazing. They're getting up there in price for NIB Anovos (cheapest I found was $240!) so I'm stoked a Garrison mate (and fellow R1 builder!) hooked me up.

 

 

Any suggestions on what to use to remove the stock paint? I only have acetone on hand (LOL!) so I was thinking... mineral spirits?

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Mineral spirits would definitely be a lot more gentle than acetone, usually acetone doesn't work with plastic very well and can melt.

 

I do love the black teeth and do get asked sometimes "why does that one look different", but only a few ask ;) 

 

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I’m starting to wonder, “How many TK builds will Justin start and complete before I even finish my own first build?” Haha.

Looking forward to following your progress! Someday I’d love to grab an Anovos helmet myself and paint it ESB style. I love the crisp lines they have!


Sent from my iPhone using Tapatalk

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2 hours ago, MaskedVengeance said:

I’m starting to wonder, “How many TK builds will Justin start and complete before I even finish my own first build?” Haha.

Looking forward to following your progress! Someday I’d love to grab an Anovos helmet myself and paint it ESB style. I love the crisp lines they have!

Can't stop, won't stop hahaha The question is how many I'll complete XD

 

It's honestly my favorite sculpt by far, despite them being a garbage company. I know they're kinda "sanitized", but the proportions are solid and to me it's a perfect balance of accuracy and clean good looks. I don't want worts or a starfish liner lol

Edited by TheRascalKing
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3 minutes ago, TheRascalKing said:

Can't stop, won't stop hahaha

 

It's honestly my favorite sculpt by far. I know they're kinda "sanitized", but to me it's a perfect balance of accuracy and clean good looks. 

Same, I really like the Anovos sculpt, the crisp lines look really nice, even if it’s not as accurate.

Good luck with the build, looking forward to the progress:salute:

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Alrighty time for a little update!

 

Started disassembly on my helmet today! This isn't exactly rocket surgery, but I'll take you guys along for the ride if you've never seen it done before:

 

Step one - start peeling off that bottom neck seal trim. There is a bit of adhesive on it, so work slow, especially around the ears.

 

Q3Da4D6.jpg

 

I'm not a huge fan of the Anovos neck seal trim, so I may replace it anyways, but one thing I always do is at least spin it around - I like the split to be in the front where it's hidden a little better by the black of the vocoder. It helps to leave the rubber trim outside in the sun for a bit to soften it up and make it more pliable before reinstallation. Always leave it a tiny bit longer than you think it needs to be if you're cutting it - the pressure will help it wedge into the tight corners and stay in place better, plus no visible gap.

 

Next up, pop out that lens and peel off the frown mesh carefully - they're held on by double sided tape, sticky foam blocks, and a little velcro.

 

c67LGgh.jpg

 

Next up, mic tips! You can see where the helmet is a little deformed in the depression - be SUPER SUPER careful, as this is one of the weakest areas of the entire helmet, due in part to how far the ABS has to be stretched to make those deep depressions.

 

PSomsxz.jpg

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Anovos just screws right into the resin tips... not my favorite system and should probably have a washer at minimum. I've seen the outer casing separate from the white insert too, so be mindful. 

 

Next up, remove the foam covering the ear screws... it's not bad to have, but I just chuck it.
SrRUA9o.jpg

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Carefully remove using some pliers to hold the nut and a small flat head screwdriver. Love those smooth cut lines, Anovos... *eye roll*

 

IyPswx2.jpg

 

Be careful - my ear was glued a little down at the very bottom from the neck seal trim, so gently pry until it separates. There should just be two more screws holding the back cap and front mask together - these must have had a little dab of CA on them as they were stubborn but eventually worked loose. 

 

6TDoG7D.jpg

 

Boom, now you can separate the two main parts of the helmet.

 

EquVmeR.jpg

 

Pull that brow trim off...

 

M7oalgY.jpg

 

And you're pretty much done! Here's everything all laid out.

 

iFkzPYe.jpg

 

 

 

You may be asking why I bothered doing this, and there are several reasons. First up, I like to spray the insides of all my helmets black - it's not technically accurate but I like the look better and I feel like your features are less noticeable in a dark helmet. The inside will be getting several coats of Rustoleum truck bedliner spray - I'd like to think that it adds the tiniest extra bit of strength, and I like the look and texture. It will also be easier to rub all the painted on graphics off for replacement with ESB decals - just be careful, I forgot how thin these helmets are. If you hold this one up to the light, you can see almost see through the white, and in several spots, you could tell how scary thin it is...

 

fwtNMrB.jpg

 

Another reason to pull it all apart is to replace the hardware and mic tips with more accurate ones for Centurion. The hardware is from @justjoseph63 - I painted the screws white and used nylock nuts and washers that I painted black already. The mic tips are from @ukswrath and I'll need to sand them a bit and paint the interiors white - he left em black for me but I ended up using another set for my R1 build.

 

z1CnFcP.jpg

 

Here's a little comparison of the inaccurate, rusty stock Anovos screws on the left below (right above, oops) and Joseph's set on the right below if you haven't seen the difference before. Ironically, I want to say the incorrect Anovos helmet screws can actually be used as correct Thermal Detonator clip screws last I checked!

 

2W74JBj.jpg

 

 

Anyways, when I get a chance, I'll paint the interior of the helmet black, remove the painted details, then reassemble with more accurate odds and ends. More to come! Thanks for stopping by!

Edited by TheRascalKing
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Great job explaining all the aspects of disassembly! What is your process of painting the ear screws white? I had intended to just paint the top of mine, but is there a benefit to getting all the way down to the threading? Perhaps tighter fit?


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Awesome work man. I’m glad to see you taking on this project to. ESB for the win!

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19 hours ago, MaskedVengeance said:

Great job explaining all the aspects of disassembly! What is your process of painting the ear screws white? I had intended to just paint the top of mine, but is there a benefit to getting all the way down to the threading? Perhaps tighter fit?

 

I just shove em into a piece of cardboard and spray a couple light coats from each side. I could probably push em further down and keep it more out of the threads, but I want to make sure I hit the bottom of the countersunk head, in case it's visible. Luckily only the threads towards the bottom really even engage, so the paint won't bugger anything up.

 

 

Thanks, Matt!

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Well, my ESB decals came in today from TrooperBay!

 

bx9vajg.jpg

 

They're definitely... symmetrical in shape. The helmet forsure isn't. We'll see how it looks! Still working on scrubbing the paint off... Goo Gone hasn't really worked, nor Novus... Mineral spirits? Suggestions anyone?

 

Also, before I spray my interior black, can y'all confirm that these eye opening cut lines look proper? Theyre pretty much supposed to be maxed out to the edge for ESB, ya? Thanks!

 

clsKoxb.jpgDYDA586.jpg

Edited by TheRascalKing
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Masked the outside edge of both main pieces with painters tape and a garbage bag and sprayed the interiors with my favorite Rust-Oleum truck bed liner. Did about 5 coats, ten min apart or so.

 

Rz1ehWX.jpg

 

Removed the masking!

 

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Touched up the teeth and eyes with a brush.

 

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I think I'll be trying to emulate this helmet and will probably try to mask and paint the frown next!

 

BTNe4dh.jpg

KwkQtJJ.jpg

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Opened up the eyes all the way...

 

k6VHaTg.jpg

 

Got my cut line marked out on the AM handguards... they come super big. How's that look? 

 

90RaWnN.jpg

 

Also disassembled the Hovi mic tips for a lick of white paint on the interior, and prepped the ears - opened up the holes to fit Joseph's slightly larger countersunk hardware, and decided to add extra rank bars. I use vinyl stickers because I can't freehand paint worth a d*mn and rock the "Captain" style since I occasionally like to wear an orange pauldron for funsies if there a ton of TKs at a troop... so even when I'm not canon, I'm accurate lol

 

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And got the mic tips holes drilled out to fit Tony's bolts.

 

5mPQ3QN.jpg

 

Progress! Reassembly soon...

 

Edited by TheRascalKing
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