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bzb

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Posts posted by bzb

  1. Jack - looks like you installed it on the outer end instead?  Interesting.  My biggest concern is with the velcro being on a "ridge" because of the shim and calf levels being slightly off.  If it was the "loop" side I wouldn't have as much of a corner, but I feel like the "hook" side (which will mount to this shim) is more rigid.

     

    Leo - They look fine top to bottom. Also, this is actually the left leg - so the sniper plate will be covering any minor alignment problems.

     

    The issue I ran into is I cut the inner instead of the outer calf to do the "overlap" for the velcro.  I'm not doing the accurate bra hook method.

  2. Ran into my first issue last night.  After even trial fitting the left shin, for some reason I thought I was working on the opposite leg.  Doh.

     

    I cut my inside shin rear flap to 7/16". The outside shin rear flap is still 1.25".  These should be reversed.

     

    My plan is to use a 1" shim glued to the inside of the 7/16" flap.  The hard velcro hook side will be attached to it and the miscut 7/16" flap on the inside shin.

     

    2Ua2FvH.jpg?1

     

    Then cut the outside shin to 7/16" and attach the proper 7/8" cover strip, with the soft velcro loop attached to it.

     

    9V6yJEl.jpg?1

     

    Does this sound OK?  Will the uneven layer of velcro hook from the 1" shim be an issue for me?

  3. Can someone point me in the right direction on how to identify the inner calves/shins?

     

    I may just move onto the thighs...

     

    Edit: re-watched MTK's video. Good visual aid!  Shins are in progress.

  4. Haha, thanks, I'm trying. She sure loves her some Disney (ok, we all do) so I'm trying to get this done as quickly and as nicely as I can to attempt to get into SWW!  She *adored* the "bad guise!! bad guise!!" when we went for SWW in 2012.  She's fighting Vader in my avatar.

    Once I'm done with mine, I plan on getting one of the kids sets for my 7-year old son.  He's been into dressing up in costumes for years, so how cool would a TK be??

     

    After getting them to hit the sack, I finished up ole Southpaw.  I may not have left enough room in them, though, and may have to go back and reduce the returns.  Although, I think the left seems more pronounced because of the deep V shape:

     

    X27MOaF.jpg?1

  5. These dang parts need to be labeled  :lol:   After spending 10 minutes trying to figure out which calf is which, I went back to the biceps, since I learned the squared one is the right.

     

    Wup8yly.jpg?1

     

    Right arm is locked and loaded.  OK maybe neither of those, but at least they're assembled.

     

    Also keeping an extra roll of TP handy, just in case I crap myself when I screw up a part from moving too quickly.

  6. I'm scoring each part 3-4 times.  There are some parts that are indeed breaking apart when I bend.  Others chip out.  Not badly, but enough that I wanted to do something about it.  Perhaps it's a bit of perfectionism that I don't need to have on this build - but it may save someone else's cutting.  It's just something I'm going to be doing on the rest of my build and anyone else's I might help with in the future.

     

    There shouldn't be any worry about where the cuts on the opposite side are.  The bend lines are pretty clear on the white ABS.  See reference photos above.  You can see the line that the bend created, where my blade is following.

     

    To me, it's better than getting chipout, especially near corners (which hasn't happened yet, thankfully, but *could* from the randomness that I've gotten tearout.)

     

    Interesting part to me is that no one else seems to experience this.  I had a considerable amount of chipping when I was assembling tweeter arrays with ABS piezos.  In that case, though, I never worried about it because the homemade ABS glue would fill in any holes and the entire thing was painted.

  7. More trimming progress Saturday morning.

     

    I'm having trouble figuring out the left and right biceps  :? 

     

    Had a few issues with tearout on the codpiece, so I posted a tutorial on how I'm applying woodworking techniques to this build.

     

    du16Nvi.jpg?1

     

    Finished TD minus the brackets. 

     

    m8RdoJ1.jpg?1

     

    Planning on working on shins tonight after I watch Winnie the Pooh for the bililonth time with my daughter.
  8. After many days of impatience, finally got my big brown box!  Starting slicing it up late Thursday night.

     

    MTK's kit is really quite complete - I'm very impressed with the extras he includes, and also his packing skills!  I thought I was good at Tetris with all my DJ gear...

     

    Height: 6'0"
    Weight: 165#
     
    MTK (Trooperbay) Kit
    Kit included: Simulated hand-painted decals, stencils for hand painting, green lens, finished mic tips, split rivets,  TD parts, teeth grill, rubber trim, S trim, TD and TK knee plate
     
    Neck seal: Darman
    Holster: Darman
    E11: Hyperfirm
    Canvas Belt: TKittel
    Rubber hand guards: Sonneschein
    Boots: Lands End Chelsea + Angelus Paint & Finisher $95, $15
    Strapping kit: Mr. NoStripes
     
    Zap-a-Gap & Zip Kicker: Trooperbay $15
    E6000 clear and white: Hobby Lobby $8
    Rare earth magnets: amazon (2lb force) 100-ct $13
    Paints: Hobby Lobby + Amazon $10 total
     
    Aker amp 1505: amazon $42
    Cana kit R009: amazon $36 for two
    Headphone kit: ebay $15
    Motorcycle helmet padding: cannabalised old Scorpion bike helmet
    Helmet liner: Cycle Gear $15
    Echo fan kit
    iComm
     
     
    First day's trim practice on a handguard and forearm build
     
    e1VwR6e.jpg
     
    AgbfEEa.jpg
  9. Oh definitely - I'm following up after the cut with the sandpaper on every piece in my build.

     

    I'm just getting to cutting up the initial pieces, and the score-and-snap method isn't working great for me.

     

    This method takes a little more time since I'm essentially scoring both sides, but it's producing way cleaner lines with less worry about a piece having to be replaced.

  10. This has probably been covered before (wow there's a lot of tips in this forum!!) but I haven't noticed it on any of the guides I've read or watched on YouTube.

     

    One of the things you become aware of when building furniture and other woodworking is called "tearout".  Basically, the nice looking piece of wood you see is very, very thin.  Underneath is generally plywood of various species and qualities.  Needless to say, you want to see the nice wood, and avoid revealing the plywood.

     

    Well, same thing was happening to me when I was trimming my parts - especially parts that have sharp corners or turns.  Tearout was occurring on the back side, which could continue on into the visible parts if you're rough when trimming.

     

    Most guys have suggested that you score a few times, and then just snap it.  This generated some tearout for me:

     

    31RM7Oh.jpg?1

     

    Instead, I scored, then cut relief lines at the top of the shoulder.  In this photo you can see the 1" piece at the top has already been removed, since it snapped off cleanly.

     

    McqwrCW.jpg?1

     

    Then fold on the line.  Some parts may snap cleanly, but mine mostly would just fold over and will not separate by bending either way.

     

    6Mc6eaq.jpg?1

     

    After the fold, I would unfold and run my blade along the inside edge to make a nice line.  The blade follows the folded part really nicely.

     

    X8VilOM.jpg?1

     

    Then the cut piece basically just falls off when you touch it.  Nice clean lines with zero tearout.

     

    Sag0tix.jpg?1

  11. Although I realize the seller spent a lot of time and potentially money collecting these autographs, I'm with jannick on this one. I have quite a few pieces of signed memorabilia from athletes and celebrities, but they're almost all "To Bobby" on the autographs, or there's a photo of me with them along with the piece.

     

    There's a lot of folks who just collect autographs and/or sell them.  That makes sense to me, as people will buy - I just don't really understand the buyers.

  12. I've been flipping on deciding whether to do my own Doopydoos or go for one of the Hyperfirms.  I keep reading that the Hyperfirms will take a beating, but folks are usually referring to the larger weapons.

     

    Admittedly, I'm a bit of a klutz to begin with - no telling what will happen once I'm in my armor.  Does the Hyperfirm E11 hold up better to TKs with butter gloves?

  13. Not a problem - thanks for all the information you've provided!

     

    What's your typical run time on the single 9V?  I'm looking into a small-footprint 12V Li-Ion battery that has 1800mAh: the length is 6.5cm, the width is 3.8cm, the height is 1.9cm. 

     

    I placed a jumper on the power since it's externally switched. Thinking of soldering up a female stereo headphone jack instead of stripping the cable with the headphones.  The less of those dupont connections, the better I'll feel about it.

     

    JYpWA6u.jpg

     

    R1EZKwW.jpg

  14. One last thing - I promise!

     

    Maybe!

     

    The electret microphone that was packaged with my kit is saying the opposite of what you've described.  The pin that is connected the body of the mic is labeled as negative, according to the instructions that came with the kit.

     

    Typically, this wouldn't matter on a microphone, as long as both are wired the same in a stereo setup (otherwise you have phase issues).  However, Electret microphones typically need the + and - wired correctly, as the positive is used with power in the amplification.

     

    Not sure if the assembled kit comes with these instructions or not.  I did a quick test with the positive connected as instructed, and it appears to be working properly.

     

    MpbecjF.jpg?1

  15. Received my CanaKit packs yesterday - I opted for the project kit instead of the assembled one.  Going to make a couple minor modifications, and exploring options for 12v rechargeable power source to get a little more amplification out of it.

     

    Mynock - I was looking at the photos from your project page, and it looks like some of the joints are borderline (solder joints look like Hershey's Kisses). Have you had any intermittent issues with yours?

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